Scalable Physics-Informed Neural Differential Equations and Data-Driven Algorithms for HVAC Systems
Authors: Hanfeng Zhai, Hongtao Qiao, Hassan Mansour, Christopher Laughman
Organizations: Department of Mechanical Engineering, Stanford University, Stanford, CA · Mitsubishi Electric Research Laboratories, Cambridge, MA
Abstract
We present a scalable, data-driven simulation framework for large-scale heating, ventilation, and air conditioning (HVAC) systems that couples physics-informed neural ordinary differential equations (PINODEs) with differential-algebraic equation (DAE) solvers. At the component level, we learn heat-exchanger dynamics using an implicit PINODE formulation that predicts conserved quantities (refrigerant mass Mr and internal energy Ehx) as outputs, enabling physics-informed training via automatic differentiation of mass/energy balances. Stable long-horizon prediction is achieved through gradient-stabilized latent evolution with gated architectures and layer normalization. At the system level, we integrate learned components with DAE solvers (IDA and DASSL) that explicitly enforce junction constraints (pressure equilibrium and mass-flow consistency), and we use Bayesian optimization to tune solver parameters for accuracy--efficiency trade-offs. To reduce residual system-level bias, we introduce a lightweight corrector network trained on short trajectory segments. Across dual-compressor and scaled network studies, the proposed approach attains multi-fold speedups over high-fidelity simulation while keeping errors low (MAPE below a few percent) and scales to systems with up to 16 compressor-condenser pairs.
High-dimensional transient heat diffusion under noisy boundary conditions exposes a fundamental limitation of classical numerical methods: accuracy degrades catastrophically where physical noise is unavoidable. This paper presents a Physics-Informed Neural Network (PINN) framework as a systematic solution to this problem across one, two, and three spatial dimensions, establishing clear operational regimes that redefine solver selection in noisy thermal systems. Under 20% boundary noise in 3D, PINN sustains approximately 91% accuracy while Finite Difference Method (FDM) collapses to 36%, a clear decisive advantage. This is further confirmed in a physical copper thermal system, where PINN reduces boundary reconstruction error by 3.3 times under realistic noise conditions. This noise resilience is accompanied by a dimensionality-driven efficiency crossover: PINN requires fewer spacetime nodes than FDM in 3D while achieving superior accuracy, exposing the true cost of classical discretization at scale. These findings reframe solver selection: the decisive axis is not accuracy alone, but noise exposure and dimensionality jointly. When noise and dimensionality are both high, the classical solver paradigm is insufficient; this work provides the foundation to justify PINN as the operational standard in such regimes.
Accurate dynamical modeling is essential for simulation and control of embodied systems, yet first-principles models of electromechanical systems often fail to capture complex dissipative effects such as joint friction, stray losses, and structural damping. While residual-learning physics-informed neural networks (PINNs) can effectively augment imperfect first-principles models with data-driven components, the residual terms are typically implemented as unconstrained multilayer perceptrons (MLPs), which may inadvertently inject artificial energy into the system. To more faithfully model the dissipative dynamics, we propose DiLaR-PINN, a dissipative latent residual PINN designed to learn unmodeled dissipative effects in a physically consistent manner. Structurally, the residual network operates only on unmeasurable (latent) state components and is parameterized in a skew-dissipative form that guarantees non-increasing energy for any choice of network parameters. To enable stable and data-efficient training under partial measurability of the state, we further develop a recurrent rollout scheme with a curriculum-based sequence length extension strategy. We validate DiLaR-PINN on a real-world helicopter system and compare it against four baselines: a pure physical model (without a residual network), an unstructured residual MLP, a DiLaR variant with a soft dissipativity constraint, and a black-box LSTM. The results demonstrate that DiLaR-PINN more accurately captures dissipative effects and achieves superior long-horizon extrapolation performance.
Amortizing physics-informed neural networks (PINNs) across related PDEs requires describing each equation to a reusable solver. Coefficient vectors encode numerical parameters in predefined slots, leaving operator and cross-field assignments implicit. We make these relationships explicit in an operator graph, with nodes for fields, derivatives, terms, and residuals and coefficients retained as term attributes. A graph hypernetwork generates diagonal codes that initialize a meta-trained factorized PINN for each target equation. Meta-training and target-specific adaptation use governing equations and prescribed conditions without solution labels. We compare coefficient-vector, DeepSets-based term-set, and graph conditioning by solution accuracy within a fixed adaptation budget. In scalar convection-diffusion-reaction problems, both term-based descriptors improve high-reaction accuracy, with similar performance. In two-field Fisher-KPP, meta-training sees uncoupled and one-way systems; after 3,000 adaptation steps on unseen two-way coupling, the graph's mean final error is 35.7% below the term set and 67.7% below the coefficient vector. In a fixed-structure capacitively coupled plasma model, the coefficient vector performs best. These results support extending coefficient conditioning with explicit equation relationships for physics-based solver adaptation.