CrackForward: Context-Aware Severity Stage Crack Synthesis for Data Augmentation

Vision-based crack inspection depends on segmentation networks whose reliability depends on the quantity, diversity and label quality of their training data. Pixel-level annotations are costly, and crack images of specific structures are scarce. Generative augmentation can supply additional data, but existing methods address isolated steps. They reuse annotated masks, offer limited control over crack geometry, and adopt the conditioning mask as the label without checking it. This paper presents an end-to-end pipeline that produces labelled crack data without manual annotation and assesses the reliability of these data and of the detectors trained on them. Procedurally sampled Bézier skeletons with guaranteed geometric properties are converted into crack masks by a generative adversarial network (GAN). A dual-ControlNet Stable Diffusion model renders the masks as crack images, either on text-described surfaces or on user-provided backgrounds. An ensemble of segmentation networks trained on real images combines its agreement with the inherited label and its internal disagreement into a pixel-wise label confidence. This confidence weights the training loss instead of removing samples with a threshold. The trained detectors are evaluated with image-space probability of detection (POD) and calibration analyses. On CRACK500 and CrackTree200, the pipeline improves five segmentation networks over conventional, diffusion-based and flow-matching-based augmentation, and on CRACK500 confidence weighting yields a higher accuracy than threshold filtering at every tested threshold. On CRACK500, the crack width that U-Net detects with 90% probability at 95% confidence decreases from 8.0 to 4.3 pixels, and the expected calibration error decreases from 14.2% to 9.6%.

Cracks are a critical indicator of building health, and early stage identification is fundamental to prevent harmful damages. Advances in deep learning (DL), particularly convolutional neural networks (CNNs), have enabled scalable solutions for automated crack detection. However, CNN performance strongly depends on the availability of large and diverse datasets, which is particularly challenging for complex surfaces such as masonry. Collecting sufficient real data is time-consuming, while publicly available datasets may not be adequate. To address this limitation, we explored generating synthetic crack data, which complements real data and improves training effectiveness. The real dataset consists of masonry crack images collected from buildings in Bologna and surrounding areas. In contrast, the synthetic dataset was generated using a crack overlay tool that adds cracks to background images in a controlled orientation and placement. The real dataset was used to train several DL architectures, to identify the best-performing model (InceptionV4) employed for experiments with generated data. Six training scenarios were tested in InceptionV4 by varying the ratio of real and synthetic data, with evaluation performed on a test set composed of real images using the F1-score and mean Intersection over Union (mIoU) metrics. Results show that training on synthetic data plus a modest addition of 20% real data achieves results comparable to training on real data only. Moreover, the 20/80 scenario (synthetic/real) achieved an 76% F1-score and 80% mean IoU, outperforming the real-only case. As can be seen, the method demonstrates the potential of synthetic data to reduce collection efforts while enhancing crack detection accuracy.

Recent crack segmentation methods often follow generic semantic segmentation designs, using stronger backbones, hybrid CNN-Transformer-Mamba encoders, and auxiliary enhancement branches. Although effective, this raises whether stronger generic feature mixing is the most suitable direction for crack segmentation. We instead formulate crack segmentation as sparse structural recovery. Cracks have limited category-level semantics but strong morphological regularities, being thin, sparse, anisotropic, locally fragmented, and easily confused with textures or shadows. Thus, the key bottleneck lies in preserving weak structural evidence, recovering directional continuity, and suppressing background coupling. We propose RIFT, a compact family of morphology-aligned crack segmentation models. Rather than compressing a complex generic architecture, RIFT is simple by design, preserving local evidence, aggregating cooperative directional continuity, and restoring crack structures through lightweight multi-scale fusion. Experiments on four public benchmarks show that RIFT achieves the best or tied-best results across the 16 main metrics against reproduced representative baselines. RIFT-B gives the strongest overall accuracy, while RIFT-T provides the best deployment efficiency with only 0.47M parameters and high inference speed. Topology-aware evaluation, ablations, transfer experiments, and visualizations further verify that task-aligned simplicity can match or surpass complex hybrid architectures when its inductive bias fits crack morphology. Code: https://github.com/xauat-liushipeng/RIFT