Rethinking Continual Anomaly Detection on the Edge: Benchmarking Under Realistic Industrial Conditions

Industrial inspection needs zero-shot anomaly detection (ZSAD) that remains useful under edge deployment constraints. Recent methods often rely on ViT-L foundation backbones (~300M parameters), which exceed the memory and operator budget of typical embedded hardware. We study this regime through EdgeZSAD, a compact reference system built around a TinyViT-21M-512 backbone, an asymmetric global-local readout (EdgeGLR), and a reproducible source-side training recipe (Real-IAD-DR). We train a single checkpoint in a source-trained, target-unseen protocol and evaluate it across six industrial benchmarks. Across three independent runs, the resulting model reaches an average image AUROC of 91.6 on MVTec-AD and 88.2 on VisA, while remaining directly deployable on Jetson Orin Nano Super (TensorRT FP16) and RB5 Gen2 (QNN GPU FP16). Across the six device-rescored benchmarks, image-AUROC drift stays below 0.2 points, indicating that the exported graph preserves host-side ranking behavior in the evaluated deployment setting.

Recent years have witnessed growing interest in continual anomaly detection for industrial visual inspection. However, real-world manufacturing environments exhibit unpredictable shifts in data distributions, rendering task-dependent continual learning assumptions impractical. To address this limitation, we formulate industrial anomaly detection as a task-free continual learning problem and propose NC-TFAD, a neural-collapse-inspired, geometry-driven framework for learning from non-stationary data streams without task boundaries. NC-TFAD freezes a pretrained backbone and aligns streaming features to a simplex Equiangular Tight Frame (ETF) prototype space to stabilize representation geometry under non-stationary streams. To satisfy the NC-inspired geometric construction in the absence of real anomalies, we generate synthetic anomaly samples as auxiliary anchors during training. Building on this geometry, we further introduce inter- and intra-class regularization together with a Focal Neural Collapse Contrastive (FNCC) loss to suppress representation drift and improve normal-anomaly separability. Finally, a normal-patch-prototype-guided localization branch constructs calibrated patch-wise deviation maps from normal training samples and fuses them with a weak self-attention prior, producing anomaly heatmaps without pixel-level annotations. Extensive experiments on MVTec AD and VisA show that NC-TFAD consistently outperforms representative task-free continual learning methods adapted from general vision, as well as unified anomaly detection baselines, in both image-level detection and pixel-level localization under the task-free continual learning protocol. These results highlight that geometry-driven modeling offers an effective and robust solution for task-free continual anomaly detection in real-world industrial applications.

In modern high-throughput industrial production lines, product configurations and visual characteristics frequently change, making it impractical to collect and annotate data for every new scenario. This dynamic setting makes Zero-Shot Anomaly Detection (ZSAD) particularly suitable, as it enables defect detection without requiring training on target-specific samples. Although recent ZSAD approaches show promising results, they are computationally intensive and thus unsuitable for deployment on resource-constrained devices. We propose LiZAD: a lightweight framework designed for real-time ZSAD specifically tailored for use on edge devices. The proposed approach pairs the dense and spatially aware visual features of DINOv3, crucial for precise pixel-level localization, with the highly computationally efficient text embeddings of MobileCLIP2. These features are then mapped into a shared latent space via low-memory trainable projection heads. Compared to six state-of-the-art ZSAD models, LiZAD achieves an average memory reduction of 61.5%, a parameter reduction of 74.6%, and a speedup of 3.02x in terms of latency. Despite substantial reductions in computational and memory costs, our approach maintains competitive anomaly detection performance, dropping the average P-AUROC by just 6.4% relative to the best state-of-the-art model across the VisA, BTAD, MPDD, and MVTec-AD datasets. Finally, it is successfully deployed on the NVIDIA Jetson NX and Jetson AGX edge devices and tested on the real production line of the Industrial Computer Engineering Laboratory (ICE Lab) at the University of Verona. The code is available at https://github.com/intelligolabs/LiZAD.