cs.CVMay 25, 2026

Towards Active Real-to-Twin Inspection: A New Paradigm for Zero-Shot Anomaly Detection

Authors: Jiaxuan LiuYunkang CaoYufeng ChenChunyang LiYuhuan DuHui Zhang

Abstract

The deployment of zero-shot anomaly detection (AD) in embodied industrial inspection is severely bottlenecked by its reliance on passive, fixed-viewpoint 2D imagery. Such formulations inherently fail to accommodate the active, dynamic observations required in real-world environments. To break this limitation, we introduce Real-to-Twin Anomaly Detection, a novel task that evaluates physical observations directly against geometrically matched CAD Digital Twins. To tackle this new task, we propose AVATAR, a framework designed to learn robust semantic alignment between Real and Digital Twins. By bridging benign Sim2Real domain gaps using only defect-free pairs, AVATAR effectively transforms CAD priors into dynamic, anomaly-free references. This elegant formulation enables the model to localize diverse anomalies in a zero-shot manner as unalignable deviations, eliminating the need for defect annotations. Extensive experiments demonstrate that AVATAR substantially outperforms adapted state-of-the-art baselines, exhibiting exceptional robustness to severe viewpoint variations. The code and dataset will be made publicly available.

Explore similar work

May 12, 2026cs.CV

Anomaly-Aware Vision-Language Adapters for Zero-Shot Anomaly Detection

Zero-shot anomaly detection aims to identify defects in unseen categories without target-specific training. Existing methods usually apply the same feature transformation to all samples, treating normal and anomalous data uniformly despite their fundamentally asymmetric distributions, compact normals versus diverse anomalies. We instead exploit this natural asymmetry by proposing AVA-DINO, an anomaly-aware vision-language adaptation framework with dual specialized branches for normal and anomalous patterns that adapt frozen DINOv3 visual features. During training on auxiliary data, the two branches are learned jointly with a text-guided routing mechanism and explicit routing regularization that encourages branch specialization. At test time, only the input image and fixed, predefined language descriptions are used to dynamically combine the two branches, enabling an asymmetric activation. This design prevents degenerate uniform routing and allows context-specific feature transformations. Experiments across nine industrial and medical benchmarks demonstrate state-of-the-art performance, achieving 93.5% image-AUROC on MVTec-AD and strong cross-domain generalization to medical imaging without domain-specific fine-tuning. https://github.com/aqeeelmirza/AVA-DINO
Muhammad Aqeel, Maham Nazir, Uzair Khan +2
Aug 8, 2026cs.CV

DeCo: Zero-Shot Industrial Anomaly Generation through Decoupling and Recoupling

Industrial anomaly inspection is severely hindered by the scarcity of real anomalous data. Zero-shot industrial anomaly generation addresses this by generating anomalies on specific products without requiring any of their real anomalous images. However, existing methods suffer from two critical limitations, i.e., inaccurate anomaly information acquisition and uncontrolled anomaly-product fusion. To overcome these challenges, we propose DeCo, which decouples the anomaly structure from its source product, and explicitly recouples it with the normal textures of the target product. During anomaly information acquisition, Dual-Routing Flow (DR-Flow) binds the texture-invariant anomaly structure to an abnormal token, while a parallel constraint, Product-Invariant Flow (PI-Flow), prevents the abnormal token from binding the source product. During anomaly-product fusion, we propose a hybrid injection to recouple the acquired anomaly structure with the target product, and Product Compatibility Correction (PCC) to compensate for the incompatibility between the acquired anomaly structure and the product. Extensive experiments demonstrate that DeCo establishes a new state-of-the-art. Training downstream detection models on our generated data yields massive pixel AP improvements of 5.1% on MVTec AD and 8.2% on VisA. Code is available at https://github.com/HUST-SLOW/DeCo.
Shilei Zeng, Xurui Li, Yaohan Tang +1
Jul 31, 2026cs.CV

VFAD: Variational Semantic Prompting Meets Frequency-Adaptive Representation Learning for Zero-Shot Anomaly Detection

Zero-shot anomaly detection (ZSAD) aims to detect and localize anomalies in unseen categories without access to target-specific training data. Although recent CLIP-based methods have demonstrated promising generalization through vision-language alignment, they remain limited in capturing diverse anomaly semantics and subtle local variations. To address these limitations, we propose VFAD, a unified framework that combines variational semantic prompting with frequency-adaptive representation learning. Specifically, we introduce a Variational Semantic Prompt Extractor (VSPE), which adaptively aggregates anomaly-relevant local semantics from dense patch tokens and regularizes them through a variational information bottleneck, thereby incorporating fine-grained visual cues and enabling more precise cross-modal alignment. Furthermore, we develop a Frequency-Adaptive Representation Aggregation (FARA) module that leverages wavelet-based frequency decomposition and frequency-specific expert aggregation to enhance anomaly-discriminative visual representations. By jointly strengthening semantic guidance and visual representation learning, VFAD improves both anomaly discrimination and fine-grained localization. Extensive experiments on 13 industrial and medical benchmarks demonstrate that VFAD consistently outperforms existing state-of-the-art ZSAD methods across diverse anomaly scenarios. The code will be publicly available upon publication.
Peng Chen, Kaige Li, Wei Wang +5