Mahalanobis PatchCore: Covariance-Aware and Streaming-Compatible Industrial Anomaly Detection

Recent years have witnessed growing interest in continual anomaly detection for industrial visual inspection. However, real-world manufacturing environments exhibit unpredictable shifts in data distributions, rendering task-dependent continual learning assumptions impractical. To address this limitation, we formulate industrial anomaly detection as a task-free continual learning problem and propose NC-TFAD, a neural-collapse-inspired, geometry-driven framework for learning from non-stationary data streams without task boundaries. NC-TFAD freezes a pretrained backbone and aligns streaming features to a simplex Equiangular Tight Frame (ETF) prototype space to stabilize representation geometry under non-stationary streams. To satisfy the NC-inspired geometric construction in the absence of real anomalies, we generate synthetic anomaly samples as auxiliary anchors during training. Building on this geometry, we further introduce inter- and intra-class regularization together with a Focal Neural Collapse Contrastive (FNCC) loss to suppress representation drift and improve normal-anomaly separability. Finally, a normal-patch-prototype-guided localization branch constructs calibrated patch-wise deviation maps from normal training samples and fuses them with a weak self-attention prior, producing anomaly heatmaps without pixel-level annotations. Extensive experiments on MVTec AD and VisA show that NC-TFAD consistently outperforms representative task-free continual learning methods adapted from general vision, as well as unified anomaly detection baselines, in both image-level detection and pixel-level localization under the task-free continual learning protocol. These results highlight that geometry-driven modeling offers an effective and robust solution for task-free continual anomaly detection in real-world industrial applications.

Visual anomaly detection (AD) for industrial inspection is a highly relevant task in modern production environments. The problem becomes particularly challenging when training and deployment data differ due to changes in acquisition conditions during production. In the VAND 4.0 Industrial Track, models must remain robust under distribution shifts such as varying illumination and their performance is assessed on the MVTec AD 2 dataset. To address this setting, we propose a training-free and class-agnostic anomaly detection pipeline based on the work of SuperAD. Our approach improves generalization through several modifications designed to enhance robustness under distribution shifts. These adaptations include using a DINOv3 backbone, overlapping patch-wise processing, intensity-based augmentations, improved memory-bank subsampling for better coverage of the data distribution, and iterative morphological closing for cleaner and more spatially consistent anomaly maps. Unlike methods that rely on class-specific architectures or per-class hyperparameter tuning, our method uses a single architecture and one shared hyperparameter configuration across all object classes. This makes the approach well suited for industrial deployment, where product variants and appearance changes must be handled with minimal adaptation effort. We achieve segmentation F1 scores of $62.61\%$, $57.42\%$, and $54.35\%$ on test public, private, and private mixed of MVTec AD 2 respectively, thereby outperforming SuperAD and other state-of-the-art methods. Code is available at https://github.com/LukasRoom/SuperADD.

Vision Foundation Models (VFMs) provide transferable patch representations for few-shot industrial anomaly detection, but their attention computation is typically inherited from pretraining objectives centered on semantic aggregation. This creates a potential mismatch: token relations that support semantic recognition may not adequately expose the localized texture and structural deviations required for anomaly localization. We therefore investigate the hypothesis that the attention computation of a frozen VFM can be reconfigured as a task-relevant component of anomaly detection. We instantiate this idea with Power-Law Self-Correlation Enhanced Attention (PL-SCEA), which retains the semantic context of pretrained query-key attention while constructing token-adaptive self-correlations over contextualized value features. Positive-correlation filtering and power-law reweighting then emphasize relations that are salient relative to each token's relational background, without introducing additional trainable attention projections. The resulting features are modeled by a lightweight variational autoencoder that provides a fixed-size reconstruction-based representation of category-specific normality. The two stages serve complementary roles: attention reconfiguration shapes how local relational deviations are represented, while reconstruction-based modeling converts deviations from learned normality into anomaly scores. Across MVTec AD and VisA, the complete framework achieves competitive image-level detection and consistently strong pixel-level localization across the evaluated few-shot settings. Ablations further show that PL-SCEA improves localization with either the VAE or a memory bank under the tested setting. These results support the view that task-aligned attention reconfiguration can improve the anomaly-localization capability of frozen pretrained representations.