Reversible Foundations: Training a 120B Sparse MoE through State-Preserving Scaling

We present Marco-MoE, a suite of fully open multilingual sparse Mixture-of-Experts (MoE) models. Marco-MoE features a highly sparse design in which only around 5% of the total parameters are activated per input token. This extreme sparsity, combined with upcycling from dense models, enables efficient pre-training on 5T tokens. Our models surpass similarly-sized competitors on English and multilingual benchmarks, achieving a best-in-class performance-to-compute ratio. We further post-train these models to create Marco-MoE-\textsc{Instruct} variants, which surpass the performance of competing models possessing $3$--$14\times$ more activated parameters. Our analysis reveals that Marco-MoE learns structured expert activation patterns shared across related languages, while maintaining highly specialized utilization for linguistically isolated ones. We further show that Marco-MoE allows for scalable language expansion without the interference typical of dense models. To support the community, we disclose our full training datasets, recipes, and model weights.

Mixture-of-Experts (MoE) has become the dominant architecture for scaling large language models: frontier models routinely decouple total parameters from per-token computation through sparse expert routing. Scaling laws show that under fixed active computation, model quality scales predictably with total parameters, and MoEs realize this by increasing expert count. However, training large MoEs is expensive, as memory requirements and inter-device communication both scale with total parameter count. We propose expert upcycling, a method for progressively expanding MoE capacity by increasing the number of experts during continued pre-training (CPT). Given a trained E-expert model, the upcycling operator constructs an mE-expert model through expert duplication and router extension while holding top-K routing fixed, preserving per-token inference cost. Duplication provides a warm initialization: the expanded model inherits the source checkpoint's learned representations, starting from a substantially lower loss than random initialization. Subsequent CPT then breaks the symmetry among duplicated experts to drive specialization. We formalize the upcycling operator and develop a theoretical framework decomposing the quality gap into a capacity term and an initialization term. We further introduce utility-based expert selection, which uses gradient-based importance scores to guide non-uniform duplication, more than tripling gap closure when CPT is limited. In our 7B-13B total parameter experiments, the upcycled model matches the fixed-size baseline on validation loss while saving 32% of GPU hours. Comprehensive ablations across model scales, activation ratios, MoE architectures, and training budgets yield a practical recipe for deploying expert upcycling, establishing it as a principled, compute-efficient alternative to training large MoE models from scratch.

Mixture of Experts (MoE) architecture has become the standard for state-of-the-art large language models, owing to its computational efficiency through sparse expert activation. However, sparsity through finer expert granularity is becoming increasingly difficult to achieve due to fundamental training challenges such as expert collapse and load imbalance. In this work, we explore and leverage intra-expert activation sparsity as a complementary and underexplored dimension of sparsity in MoE models. Surprisingly, substantial intra-expert sparsity is readily available in existing pre-trained MoE models, without any modification to the activation function or model parameters, providing up to 90% sparsity within each expert without significant accuracy loss. We explore intra-expert activation sparsity across eight off-the-shelf MoE models ranging from 1B to 400B parameters, and extend the MoE execution pipeline of vLLM to leverage intra-expert activation sparsity by skipping the computations of inactive neurons, on top of its existing optimizations, achieving up to 2.5 times speedup in MoE layer execution and 1.2 times end-to-end speedup compared to the original dense vLLM baseline.