PhysGuard: Fisher-Guided Gradient Projection for Sim-to-Real Neural PDE Surrogates

Physics-Informed Neural Networks inherently suffer from task interference because they rely on a shared parameter space to satisfy both governing differential equations and boundary conditions. We analyze this structural conflict using the Fisher Information Matrix to quantify the effective degrees of freedom ($d_{eff}$) in a physics-constrained model. Unlike the classical $d_{eff}$ which measures how many parameter directions are informed by data against a statistical prior, our $d_{eff}$ measures the dimension of the parameter directions unconstrained by the differential operator. For operators with finite-dimensional kernel, we show that $d_{eff}$ converges to the kernel dimension exactly, independent of network width, depth, or activation function, recasting it from a fit diagnostic into a structural invariant of the underlying continuous operator. For operators with infinite-dimensional kernel, $d_{eff}$ instead measures the network's finite-dimensional representational bandwidth for that kernel rather than recovering an integer invariant. Importantly, $d_{eff}$ also serves as an a priori structural diagnostic. Driving $d_{eff}$ of a well-posed problem to zero certifies that the physics and boundary constraints have absorbed the network's free directions. Building on this characterization, we introduce subspace projection strategies for boundary adaptation. Rather than retraining from scratch, we project parameter updates into the null space of the pre-trained physics operator so that new boundary conditions are satisfied without disturbing the learned physics. Gradient-based fine-tuning can match or exceed this but needs more wall-clock time and tuning, whereas subspace projection delivers near-equivalent quality in seconds to minutes. We validate on linear and nonlinear operators, demonstrating accurate adaptation to initial and boundary shifts and unencountered constraint types.

Neural operators approximate PDE solution maps, but they need not respect the symmetries of the governing equation. In out-of-distribution (OOD) regimes, a standard neural operator must often learn coordinate alignment and physical evolution within a single map, which can hurt generalization. We use known continuous symmetries of evolution equations on periodic domains to separate these two roles. We propose the Physics-Aligned Canonical Equivariant Fourier Neural Operator (PACE-FNO), which estimates the input frame with a Lie-algebra coordinate estimator, maps the field to a reference frame, applies a standard Fourier Neural Operator (FNO), and restores the prediction to the target frame. We train alignment and operator prediction jointly using bounded symmetry perturbations, with an optional low-dimensional refinement step that updates the estimated frame at inference. Equivariance is enforced by the input and output transformations, while the FNO architecture remains unchanged. Across 1-D and 2-D Burgers, shallow-water, and Navier-Stokes equations on periodic domains, PACE-FNO matches the in-distribution (ID) accuracy of standard neural operators and reduces out-of-distribution (OOD) relative error by up to 12x over FNO with symmetry augmentation (FNO+Aug) under translations and Galilean shifts, with smaller gains for coupled rotation-translation shifts. Ablations show that aligning the input and restoring the output frame account for most OOD gains; inference-time refinement provides a smaller correction.

Neural operators are fast, differentiable surrogates for physical simulation, but their accuracy often degrades when domain geometry, size, or operating conditions differ from training. Supervised adaptation can recover accuracy, but even a small target set requires costly high-fidelity simulations. We therefore ask how pretraining and transfer can be designed together to reduce this deployment cost. LatentDDM first pretrains a neural operator to predict fields on small subdomains. For a new setting, it freezes this operator and trains only a lightweight module that composes the local predictions. We evaluate our method on two complementary problems: steady Darcy flow, where long-range pressure coupling must extend across increasingly large porous domains, and unsteady incompressible flow around a pitching airfoil, where rollout errors compound as target pitching frequencies exceed the training range. Compared with the capacity-matched models that process the full domain at once, LatentDDM's error is 36-56% lower on larger Darcy domains after adaptation with 16 target simulations. It also improves 20-step field rollouts in fast-pitching airfoil flow, both zero-shot and after few-shot calibration. These results identify the co-designed local pretraining and composition-level transfer as a promising design principle for physical foundation models.