From fragmented data to actionable design: Physics-calibrated learning for plastic upcycling

Municipal solid waste incineration (MSWI) converts urban waste to energy but simultaneously emits carbon dioxide, carbon monoxide and multiple regulated air pollutants whose formation is tightly coupled within a single combustion system. Controlling these emissions across a network of diverse facilities poses a fundamentally different challenge from optimising a single plant: data-driven models trained at one site capture local statistical patterns that rarely survive transfer to another, because they lack the physical constraints and regime-level structure needed to generalise. Here we show that shared emission-control relationships can be identified across heterogeneous MSWI plants when physical conservation laws, operating-regime heterogeneity and carbon-pollutant coupling are treated jointly. We develop a carbon-pollutant mixture-of-experts (CPMoE) model that routes process observations through regime-specific expert networks under conservation-based regularisation, and combine it with physics-informed transfer learning to adapt a reference model to new facilities. Across 13 plants, CPMoE predicts six major pollutants and a composite system-level risk index with source-domain R2 of 0.668-0.904 and 0.666-0.970, respectively; after transfer to 12 target plants these values remain 0.661-0.842 and 0.610-0.841. Expert-utilisation patterns show that adaptation proceeds through structured regime re-weighting rather than re-learning from scratch. Embedding the transferred model in an offline digital twin and screening candidate operating adjustments against historical process records yields consistent risk-index reductions of 3.6-6.3% with simultaneous pollutant co-reductions in 94-100% of evaluated samples. These findings suggest a practical route toward transferable, system-level decision support for carbon-pollutant co-control in heterogeneous waste-to-energy networks.

This Good Practice Guide presents work done in the QUMPHY project (Uncertainty quantification for machine learning models applied to photoplethysmography signals) that considered both machine learning and uncertainty quantification for problems which used photoplethysmography (PPG) signals from wearable devices as input. It provides high-level guidance on what types of machine learning model might be used and how different models compare when applied to both regression and classification tasks. It provides guidance on the implementation of different methods for uncertainty quantification, covering both model-dependent and model-independent techniques, and on the validation of the results provided by those methods. It also describes six benchmark problems together with pointers to different benchmark datasets for each problem. Software is described that can assist practitioners in implementing the methods described herein and there is a brief consideration of ethical issues. It concludes with a summary and recommendations.

Mixture-of-Experts (MoE) has become the dominant architecture for scaling large language models: frontier models routinely decouple total parameters from per-token computation through sparse expert routing. Scaling laws show that under fixed active computation, model quality scales predictably with total parameters, and MoEs realize this by increasing expert count. However, training large MoEs is expensive, as memory requirements and inter-device communication both scale with total parameter count. We propose expert upcycling, a method for progressively expanding MoE capacity by increasing the number of experts during continued pre-training (CPT). Given a trained E-expert model, the upcycling operator constructs an mE-expert model through expert duplication and router extension while holding top-K routing fixed, preserving per-token inference cost. Duplication provides a warm initialization: the expanded model inherits the source checkpoint's learned representations, starting from a substantially lower loss than random initialization. Subsequent CPT then breaks the symmetry among duplicated experts to drive specialization. We formalize the upcycling operator and develop a theoretical framework decomposing the quality gap into a capacity term and an initialization term. We further introduce utility-based expert selection, which uses gradient-based importance scores to guide non-uniform duplication, more than tripling gap closure when CPT is limited. In our 7B-13B total parameter experiments, the upcycled model matches the fixed-size baseline on validation loss while saving 32% of GPU hours. Comprehensive ablations across model scales, activation ratios, MoE architectures, and training budgets yield a practical recipe for deploying expert upcycling, establishing it as a principled, compute-efficient alternative to training large MoE models from scratch.