Reinforcement Learning-Based Laser Cutting Machine Parameter Optimization

Additive manufacturing process optimization requires precise parameter control to minimize defects such as porosity. Traditional reinforcement learning (RL) approaches using discrete action spaces suffer from slow convergence and susceptibility to local optima, limiting their effectiveness for high-precision manufacturing tasks. This study addresses these limitations by employing a continuous action space combined with a novel architecture that integrates a multi-head attention mechanism with the Soft Actor-Critic (SAC) algorithm. The attention-based feature extractor enhances the agent's ability to capture subtle variations in low-dimensional input features, enabling more effective exploration-exploitation balance for navigating value spaces with local minima. We validate our approach on porosity prediction and process parameter optimization in laser powder bed fusion, demonstrating faster convergence and higher final reward values compared to standard RL methods including DQN, PPO, TD3, and vanilla SAC. The proposed methodology achieves a convergence value of 322.79 within 14 episodes, outperforming existing approaches while maintaining stability throughout training.

Particle accelerator beamline optimization is a high-dimensional control problem traditionally requiring significant expert intervention. We present RLABC (Reinforcement Learning for Accelerator Beamline Control), an open-source Python framework that automatically transforms standard Elegant beamline configurations into reinforcement learning environments. RLABC integrates with the widely-used Elegant beam dynamics simulation code via SDDS-based interfaces, enabling researchers to apply modern RL algorithms to beamline optimization with minimal RL-specific development. The main contribution is a general methodology for formulating beamline tuning as a Markov decision process: RLABC automatically preprocesses lattice files to insert diagnostic watch points before each tunable element, constructs a 57-dimensional state representation from beam statistics, covariance information, and aperture constraints, and provides a configurable reward function for transmission optimization. The framework supports multiple RL algorithms through Stable-Baselines3 compatibility and implements stage learning strategies for improved training efficiency. Validation on a test beamline derived from the VEPP-5 injection complex (37 control parameters across 11 quadrupoles and 4 dipoles) demonstrates that the framework successfully enables RL-based optimization, with a Deep Deterministic Policy Gradient agent achieving 70.3% particle transmission -- performance matching established methods such as differential evolution. The framework's stage learning capability allows decomposition of complex optimization problems into manageable subproblems, improving training efficiency. The complete framework, including configuration files and example notebooks, is available as open-source software to facilitate adoption and further research.

In this paper, we introduce Lighthouse RL, a sample-efficient reinforcement learning (RL) approach for analog circuit sizing. Traditional methods lack generalization across different performance targets, while standard RL approaches waste resources exploring unpromising regions. Our method addresses these inefficiencies through a strategic reset strategy that initializes episodes from high-performing configurations discovered during training, called "lighthouses". These states, which are closer to the target objectives, guide exploration toward promising regions. When compared to RL and Bayesian optimization methods from the literature, we demonstrate the effectiveness of our approach on a 2D benchmark problem and on two analog circuits, showing significant improvements in sample efficiency (up to 1.72x faster), optimization performance (100% vs. 0-87% success rate), generalization (75% vs. 0-50% extrapolation success), and objective maximization. This efficiency is particularly valuable for computationally expensive black-box optimization problems, and our reset strategy can be used as a plug-and-play enhancement for any RL-based optimization approach.