Recovering Aggressively Pruned Vision-Language-Action Models with Offline Hidden-State Distillation

Vision-Language-Action (VLA) models enable instruction-driven robotic manipulation, but they inherit oversized language backbones from pretrained VLMs whose capacity far exceeds what is needed for short robotic instructions. This raises a basic question: how much of a VLA model is actually necessary for closed-loop control? In this work, we study architectural redundancy in VLA models by using transformer block removal as a controlled intervention. We introduce \textbf{Drop-Then-Recovery (DTR)}, an analysis protocol that removes selected blocks from a pretrained VLA model and then fine-tunes the resulting model to measure whether the removed capacity was necessary for downstream control. To make this intervention reliable, we propose \textbf{GateProbe}, a one-shot virtual-gate sensitivity metric that ranks blocks by their contribution to the downstream action loss. Across multiple VLA architectures, manipulation benchmarks and even real-robot industrial scenarios, we find a strong asymmetry in post-removal recoverability: \ul{\textit{language backbones are highly redundant for standard robotic manipulation tasks, whereas vision and action pathways are substantially less tolerant to removal}}. On LIBERO, removing half of the LLM blocks even improves OpenVLA-OFT from 95.0% to 98.3% under the same downstream fine-tuning budget, and retaining only two language blocks still recovers baseline-level performance. These results suggest that current VLA benchmarks may exert limited pressure on deep language grounding and compositional instruction understanding, and that future VLA architectures should allocate capacity more deliberately across language, vision, and action components. The code is available at https://github.com/s1ghhh/VLADrop.

Vision-Language-Action (VLA) models translate natural-language commands into robot action sequences, but leading systems on the LIBERO-Plus robustness benchmark use three- to seven-billion-parameter backbones whose memory demands can exceed embedded robotic budgets. We present CoTinyVLA, a 0.9B-parameter action model on a Qwen3.5-0.8B backbone that obtains that robustness by structuring supervision instead of enlarging the model. Three components target different axes of the problem: dual-view temporal input of 16 history frames per step with textual camera and time markers; hierarchical chain-of-thought (CoT) distillation from a 35B teacher into an episode-level Plan and a chunk-level Think span over task phase, gripper state and next subaction; and paraphrase augmentation expanding 40 base commands into 800 variants. On LIBERO-Plus, spanning 10,030 perturbed tasks across seven perturbation dimensions, CoTinyVLA reaches 90.8% on Spatial, 87.3% on Object, 86.6% on Goal and 80.7% on Long, leading the strongest 7B baseline on all four suites by 4.7, 2.8, 15.9 and 3.0 points, with every margin interval excluding zero. The gains concentrate on the hardest axes of the benchmark: across the eleven published baselines none exceeds 53.2% on Robot Initial States in any suite, whereas CoTinyVLA reaches 73.6% on Goal against 39.9% for the strongest baseline. Ablations show the three components to be separable by perturbation axis, and at a matched image budget how frames are divided between the two cameras and across time accounts for 8.6 points on its own. Closed-loop inference peaks at 2.25 GiB of allocated GPU memory, and paired interventions show the episode Plan to be load-bearing: replacing it with an empty or contradictory span costs 40 to 45 points of success. Structured supervision thus lets a 0.9B backbone exceed all of them. Code: https://github.com/BrainJellyPie/CoTinyVLA

Vision-Language-Action (VLA) models pre-trained on massive video-robot datasets have revolutionized robotic manipulation, yet their multi-billion parameter architectures impose prohibitive computational burdens during downstream fine-tuning and real-time inference. In this work, we reveal a highly non-trivial architectural characteristic of these continuous control foundation policies (e.g., pi_0, GR00T-N1.5): despite being trained on diverse physical trajectories, they exhibit severe layer-wise representational redundancy. To exploit this, we introduce a structural compression pipeline that is entirely training-free, bypassing the need of existing methods to load full-scale models to learn optimized token reductions or dynamic layer selectors. Instead, using only a single forward pass via Centered Kernel Alignment to identify redundant layer features, we remove twin layers to permanently compress the model depth by up to 50% across both the VLM backbone and the continuous control policy head. Downstream fine-tuning of this streamlined architecture yields a dual acceleration benefit: a 40-50% reduction in training time and up to 30% faster real-time inference, while matching or exceeding full-scale base model performance. We comprehensively validate our method across three simulation benchmarks (LIBERO, RoboCasa, SimplerEnv) and 10 diverse real-world manipulation tasks across 4 unique robotic embodiments. These results prove that advanced VLAs require significantly fewer layers than previously assumed, offering a highly compute-efficient paradigm for scalable robot learning.