Domain Adapted Large Language Models for Additive Manufacturing

General-purpose large language models (LLMs) often struggle to generate reliable responses in specialized engineering domains due to limited domain grounding and insufficient exposure to structured technical knowledge. This study investigates practical strategies for adapting a foundation LLM to the additive manufacturing (AM) domain in order to improve answer accuracy, relevance, and usability for expert-level question answering. AM knowledge is distributed across heterogeneous sources such as academic literature, manufacturer documentation, technical standards, and procedural guides. Although general LLMs demonstrate strong linguistic capabilities, they frequently fail to retrieve and contextualize such domain-specific information. Two common approaches to address this limitation are domain-specific fine-tuning and retrieval-augmented generation (RAG). We construct a curated AM corpus and evaluate three configurations based on LLaMA-3-8B: (1) the pretrained baseline model, (2) a RAG system that retrieves relevant document chunks from a vector database, and (3) a model fine-tuned on raw domain text. Performance is evaluated using 200 expert-designed AM questions assessed by mechanical engineering experts for accuracy, relevance, and overall preference. Results show that the RAG model consistently outperforms the baseline. Among the 200 questions, 75.5% of RAG responses are judged more accurate, 85.2% are preferred overall, and 90.8% are rated more relevant than baseline responses. In contrast, fine-tuning on raw AM text reduces performance, producing more accurate answers in only 5.6% of cases and more relevant answers in 32.5% of cases. These results indicate that retrieval-augmented approaches provide a more effective pathway for adapting LLMs to specialized engineering domains than naive fine-tuning on unstructured technical data.

The manufacturing sector is increasingly adopting Multimodal Large Language Models (MLLMs) to transition from simple perception to autonomous execution, yet current evaluations fail to reflect the rigorous demands of real-world manufacturing environments. Progress is hindered by data scarcity and a lack of fine-grained domain semantics in existing datasets. To bridge this gap, we introduce FORGE. Wefirst construct a high-quality multimodal dataset that combines real-world 2D images and 3D point clouds, annotated with fine-grained domain semantics (e.g., exact model numbers). We then evaluate 18 state-of-the-art MLLMs across three manufacturing tasks, namely workpiece verification, structural surface inspection, and assembly verification, revealing significant performance gaps. Counter to conventional understanding, the bottleneck analysis shows that visual grounding is not the primary limiting factor. Instead, insufficient domain-specific knowledge is the key bottleneck, setting a clear direction for future research. Beyond evaluation, we show that our structured annotations can serve as an actionable training resource: supervised fine-tuning of a compact 3B-parameter model on our data yields up to 90.8% relative improvement in accuracy on held-out manufacturing scenarios, providing preliminary evidence for a practical pathway toward domain-adapted manufacturing MLLMs. The code and datasets are available at https://ai4manufacturing.github.io/forge-web.

Adapting Large Language Models (LLMs) to specialized domains requires high-quality instruction tuning datasets, which are expensive to create through human annotation. Existing data synthesis methods focus on general-purpose tasks and fail to capture domain-specific terminology and reasoning patterns. To address this, we introduce DS$^2$-Instruct, a zero-shot framework that generates domain-specific instruction datasets without human supervision. Our approach first generates task-informed keywords to ensure comprehensive domain coverage. It then creates diverse instructions by pairing these keywords with different cognitive levels from Bloom's Taxonomy. Finally, it uses self-consistency validation to ensure data quality. We apply this framework to generate datasets across seven challenging domains, such as mathematics, finance, and logical reasoning. Comprehensive evaluation demonstrates that models fine-tuned on our generated data achieve substantial improvements over existing data generation methods.