SynthPID: P&ID digitization from Topology-Preserving Synthetic Data

Piping and Instrumentation Diagrams (P&IDs) are the authoritative maps of process plants: isolation, maintenance, and HAZOP decisions depend on what connects to what. Vision-language models describe these sheets fluently, yet they often invent or miss process connections---and an invented or missed link can reverse an isolation or reachability call, so a plant decision cannot trust a fluent answer that was never checked against the linework. We instead recover an explicit graph of the drawing---its symbols, the process connections between them, and the tags that name them---and then require the model to answer only by querying that graph through seven read-only operators, so a topology claim is returned only when it cites the query results that support it. On TopoPID-VQA, a new suite of 3000 topology questions over these sheets, Graph-Grounded Harness (Ours) raises exact match accuracy from 36.7--41.3% under image-only prompting to 74.3--76.0% for Qwen3-VL-4B, Qwen3-VL-8B, and Gemma-4-E4B. It does so on an imperfect substrate: on Digitize-PID dataset the recovered graph scores F1 0.742 on exact process connections, and 0.801 once symbols and tags are pooled in. The residual errors track that gap---grounding pays off where the recovered graph is right, and perception error still breaks topology questions where it is not.

Large Language Models (LLMs) combined with Retrieval-Augmented Generation (RAG) and knowledge graphs offer new opportunities for interacting with engineering diagrams such as Piping and Instrumentation Diagrams (P&IDs). However, directly processing raw images or smart P&ID files with LLMs is often costly, inefficient, and prone to hallucinations. This work introduces ChatP&ID, an agentic framework that enables grounded and cost-effective natural-language interaction with P&IDs using Graph Retrieval-Augmented Generation (GraphRAG), a paradigm we refer to as GraphRAG for engineering diagrams. Smart P&IDs encoded in the DEXPI standard are transformed into structured knowledge graphs, which serve as the basis for graph-based retrieval and reasoning by LLM agents. This approach enables reliable querying of engineering diagrams while significantly reducing computational cost. Benchmarking across commercial LLM APIs (OpenAI, Anthropic) demonstrates that graph-based representations improve accuracy by 18% over raw image inputs and reduce token costs by 85% compared to directly ingesting smart P&ID files. While small open-source models still struggle to interpret knowledge graph formats and structured engineering data, integrating them with VectorRAG and PathRAG improves response accuracy by up to 40%. Notably, GPT-5-mini combined with ContextRAG achieves 91% accuracy at a cost of only $0.004 per task. The resulting ChatP&ID interface enables intuitive natural-language interaction with complex engineering diagrams and lays the groundwork for AI-assisted process engineering tasks such as Hazard and Operability Studies (HAZOP) and multi-agent analysis.

Nowadays, the creation of a process flow diagram (PFD) and its subsequent transformation into a piping and instrumentation diagram (P&ID) is predominantly performed manually. Applying artificial intelligence in the task could potentially lead not only to process automation and time savings, but also to financial gains by exploring numerous diagram's topology options and reducing manual labor. This research presents P&ID Pilot - a practical end-to-end AI pipeline capable of handling flowsheet developing for both stages. The first stage focuses on PFD synthesis, whereas the second is directed toward modifying the generated PFD into P&ID. After comparing four different methods, the hybrid approach combining genetic algorithms (GA) and large language models (LLM) is shown to generate the optimal valid PFD topology, achieving the lowest loss value among all the methods, while satisfying the required outlet flow parameters without engineering-rule violations. For the second stage, the proposed LLM-based agent successfully transforms the generated PFD into a source-grounded P&ID by producing validated, executable modifications through a restricted engineering software development kit, achieving 100% execution success while maintaining compliance with domain-specific rules and reference graph structures. This unified pipeline - coupling GA/LLM-driven synthesis with an LLM-based transformation agent - offers a feasible path toward end-to-end process design automation by producing validated, deployable outputs and substantially reduces manual engineering effort.