Fault detection and diagnosis are critical for the optimal and safe operation of industrial processes. The correlations among sensors often display non-Euclidean structures where graph neural networks (GNNs) are widely used therein. However, for large-scale systems, local, global, and dynamic relations extensively exist among sensors, and traditional GNNs often overlook such complex and multi-level structures for various problems including the fault diagnosis. To address this issue, we propose a structure-aware multi-level temporal graph network with local-global feature fusion for industrial fault diagnosis. First, a correlation graph is dynamically constructed using Pearson correlation coefficients to capture relationships among process variables. Then, temporal features are extracted through long short-term memory (LSTM)-based encoder, whereas the spatial dependencies among sensors are learned by graph convolution layers. A multi-level pooling mechanism is used to gradually coarsen and learn meaningful graph structures, to capture higher-level patterns while keeping important fault related details. Finally, a fusion step is applied to combine both detailed local features and overall global patterns before the final prediction. Experimental evaluations on the Tennessee Eastman process (TEP) demonstrate that the proposed model achieves superior fault diagnosis performance, particularly for complex fault scenarios, outperforming various baseline methods.
Industrial processes often generate complex, interdependent time-series data from multiple sensors across multiple stages, forming complex dependencies among variables and process stages. Effective monitoring and timely anomaly detection of these time series through multivariate time series anomaly detection (MTAD) is crucial for preventing failures and ensuring the reliability of automated systems. Graph neural networks (GNNs) have advanced MTAD by leveraging data-driven graphs to model complex dependencies among variables, effectively capturing relational structures within multivariate time series to enhance anomaly detection performance. However, existing GNN-based approaches often overlook critical process knowledge, and even when this knowledge is considered, seamlessly incorporating it into existing models remains inherently challenging, leading to suboptimal performance. To address this limitation, we propose a knowledge-assisted multi-graph framework for modeling sensor dependencies in multi-stage industrial processes for MTAD, which explicitly incorporates process knowledge into graph learning to enhance dependency modeling and improve anomaly detection performance. Our method constructs three complementary graphs: one purely data-driven and two refined by integrating structural constraints derived from process knowledge. To effectively leverage these graphs for anomaly detection, we employ a multi-graph attention network, enabling a more accurate and robust representation of complex dependencies. Comprehensive experiments on two real-world, multi-stage industrial datasets demonstrate that incorporating process knowledge substantially enhances anomaly detection performance.
Industrial processes are complex systems composed of multiple interacting sensors that generate multivariate time series (MTS). Detecting anomalies in such systems is critical for reliability and safety, yet understanding their origin is equally important. Existing Graph Neural Network (GNN)based methods for anomaly detection primarily focus on sensor-level deviations and either attribute anomalies directly to the deviating sensors. When diagnosis is attempted, generally, the most deviated sensor is identified as a root cause of a system fault. However, in many industrial systems, anomalies do not arise from faulty sensors but from disruptions in the influences governing the system dynamics. We propose an explainable GNN-based anomaly detection framework that shifts the perspective from sensor-level anomalies to component-level diagnosis, hypothesizing that anomalous measurements are symptoms of altered inter-sensor influences. Experiments show that the method effectively identifies and prioritizes the true faulty components, providing interpretable insights into system failures.
Sena Ozgunay, Louise Trav{é}-Massuy{è}s, Jean-Michel Loubes +1
Industrial Internet systems face increasing threats from sophisticated industrial control system (ICS) attacks, resulting in critical safety incidents. However, existing tools exhibit limited effectiveness in real-time anomaly detection due to the complex dependencies among sensors and actuators. To tackle this, we present IstGPT, the first industrial anomaly detection tool based on LLMs and graph learning to provide real-time protection against a wide range of ICS attacks. IstGPT achieves fine-grained and precise modeling on spatial-temporal dependencies in industrial cyber-physical systems. It first leverages industrial multi-modal knowledge, including operational data, technical documents, and system diagrams, to extract sensor-actuator dependency graphs via multi-stage prompt engineering. Then, LLM-Optimation iteratively refines the graph based on node accuracy, edge consistency, and logical coherence. Finally, IstGPT integrated improved graph neural networks with an encoder-decoder architecture to detect anomalies via reconstruction errors. We evaluate IstGPT against 12 state-of-the-art baselines on 9 datasets, including 2 public, 6 simulated, and a real-world robotic arm dataset. IstGPT achieves the best F1-scores and eTaF1 (a newer time-aware metric) across nine datasets. We further discuss the feasibility of deploying IstGPT in real-world industrial scenarios.