Design and Characteristics of a Thin-Film ThermoMesh for the Efficient Embedded Sensing of a Spatio-Temporally Sparse Heat Source

Thermal imaging remains effective under adverse illumination, yet passive long-wave infrared (LWIR) measurements often lack fine texture. Existing thermal texture imaging approaches commonly rely on spectral sensing or registered auxiliary modalities, incurring substantial data throughput or vulnerability to cross-modal degradation. We introduce T$^2$exture, a sparsely perturbed thermal texture imaging framework that aims to reconstruct temporally dense thermal texture sequences from densely sampled passive frames and a few actively perturbed keyframes. We define thermal texture as the residual between a source-on observation and its corresponding source-off passive state. Under sparse LWIR illumination and rapid quasi-steady paired acquisition, this residual attenuates the passive-emission background and approximates a source-induced reflected response, exposing localized material- and geometry-dependent texture. T$^2$exture reconstructs a dense sequence of this source-conditioned response through two stages. Stage 1 estimates the unobserved source-off passive state at each active instant from neighboring passive frames to obtain reliable differential texture anchors. Stage 2 combines sparse anchors with passive structural context near each target time to reconstruct the dense sequence. On the simulated benchmark, T$^2$exture adds only 0.20M parameters to AMT-L while improving PSNR by 6.66 dB. Extensive evaluations on simulated and real acquisitions further show clearer texture recovery and stronger structural preservation than representative VFI baselines. These results establish T$^2$exture as a practical framework for thermal texture imaging under sparse active acquisition.

Real-time monitoring of the temperature distribution within components and sub-structures is a challenging topic in many systems due to restrictions on feasible sensor locations. While machine learning (ML) proves a versatile tool in many applications, its adoption for high-resolution thermal monitoring is hindered by the availability of high-quality datasets for training. In this work, we propose a novel approach for generating datasets for industrial applications based on randomized physics-based simulations. We demonstrate the approach in a proof-of-concept hardware setup: A neural network (NN) trained only on such a synthetic dataset, is used to reconstruct the internal temperature field from sparse sensors embedded in the hardware. The NN-based reconstructions do not only outperform Kriging in robustness but also enable real-time inference, making the method suitable for online monitoring of otherwise unobservable thermal states.

Inferring latent physical properties from sensory observations is a fundamental challenge in machine perception. Among available sensing modalities, thermal imaging is particularly promising because temperature evolution is directly governed by heat-transfer physics and therefore encodes information about underlying thermophysical properties of a scene. Recovering spatially resolved thermophysical properties from thermal observations could transform applications ranging from digital twins and infrastructure monitoring to robotics and scientific imaging. However, existing thermal scene reconstruction methods can recover temperature fields in complex 3D environments without identifying the thermophyiscal properties that govern thermal evolution, whereas inverse methods provide physically interpretable parameter estimation but typically rely on simplified geometries and controlled experimental conditions. Here we introduce ThermoField, a framework that unifies thermal scene reconstruction and thermophysical parameter estimation through differentiable heat-transfer simulation. The proposed framework represents these quantities as spatially varying neural fields and constrains them through scene geometry, governing heat-transfer physics, and temporal thermal observations. We demonstrate that ThermoField jointly reconstructs geometry, estimates spatially varying thermal diffusivity, and predicts thermal evolution under previously unseen environmental conditions. By integrating neural scene representations with differentiable heat-transfer solver, the framework enables physically interpretable parameter inference in complex 3D scenes. Our results establish a bridge between thermal scene reconstruction and inverse heat-transfer analysis, providing a unified approach for geometry reconstruction, thermophysical property estimation, and predictive thermal simulation from thermal observations.