Reconstructing Unobservable Temperature Fields via Simulation-Aided Intelligent Sensing
Authors: Monika Stipsitz, Hèlios Sanchis-Alepuz, Jacob Reynvaan, Silvester Sabathiel
Abstract
Real-time monitoring of the temperature distribution within components and sub-structures is a challenging topic in many systems due to restrictions on feasible sensor locations. While machine learning (ML) proves a versatile tool in many applications, its adoption for high-resolution thermal monitoring is hindered by the availability of high-quality datasets for training. In this work, we propose a novel approach for generating datasets for industrial applications based on randomized physics-based simulations. We demonstrate the approach in a proof-of-concept hardware setup: A neural network (NN) trained only on such a synthetic dataset, is used to reconstruct the internal temperature field from sparse sensors embedded in the hardware. The NN-based reconstructions do not only outperform Kriging in robustness but also enable real-time inference, making the method suitable for online monitoring of otherwise unobservable thermal states.
Reconstructing spatially continuous daily temperature fields from sparse observations is important for urban climate monitoring and heat-risk analysis, but practical deployments are limited by sensor budgets and spacing constraints. This study proposes an uncertainty-aware graph neural network (GNN) framework for reconstructing daily maximum temperature fields from sparse sensors while supporting distance-constrained sensor placement and probabilistic exceedance mapping. The model predicts both the temperature field and a spatially varying predictive uncertainty field using a graph-attention-based mean-residual architecture trained with a Gaussian negative log-likelihood. Sensor placement is addressed using a Proper Orthogonal Decomposition with QR factorization (POD-QR) strategy with a 4 km minimum inter-sensor distance constraint and is compared with random feasible placement and farthest-point sampling. The framework is evaluated over a Montreal-area polygon using Daymet v4.1 daily temperature data (1 km resolution) under a strict temporal hold-out protocol (training: 2020-2023; testing: 2024). Across sensor budgets (10-40 sensors), the proposed GNN consistently outperforms inverse distance weighting and ordinary kriging in RMSE and MAE on unobserved nodes. Sensor-placement effects are most pronounced at low budgets and diminish at higher budgets, with a practical saturation regime emerging around 30 sensors under the imposed spacing constraint. Probabilistic evaluation further shows improved uncertainty calibration with increasing sensor density and a better sharpness-calibration trade-off than kriging. These results support the proposed framework as an effective tool for uncertainty-aware temperature field reconstruction and decision-oriented heat-risk mapping.
Inferring latent physical properties from sensory observations is a fundamental challenge in machine perception. Among available sensing modalities, thermal imaging is particularly promising because temperature evolution is directly governed by heat-transfer physics and therefore encodes information about underlying thermophysical properties of a scene. Recovering spatially resolved thermophysical properties from thermal observations could transform applications ranging from digital twins and infrastructure monitoring to robotics and scientific imaging. However, existing thermal scene reconstruction methods can recover temperature fields in complex 3D environments without identifying the thermophyiscal properties that govern thermal evolution, whereas inverse methods provide physically interpretable parameter estimation but typically rely on simplified geometries and controlled experimental conditions. Here we introduce ThermoField, a framework that unifies thermal scene reconstruction and thermophysical parameter estimation through differentiable heat-transfer simulation. The proposed framework represents these quantities as spatially varying neural fields and constrains them through scene geometry, governing heat-transfer physics, and temporal thermal observations. We demonstrate that ThermoField jointly reconstructs geometry, estimates spatially varying thermal diffusivity, and predicts thermal evolution under previously unseen environmental conditions. By integrating neural scene representations with differentiable heat-transfer solver, the framework enables physically interpretable parameter inference in complex 3D scenes. Our results establish a bridge between thermal scene reconstruction and inverse heat-transfer analysis, providing a unified approach for geometry reconstruction, thermophysical property estimation, and predictive thermal simulation from thermal observations.
Thermal infrared imaging offers reliable perception in darkness and adverse weather, but thermal datasets remain scarce, motivating extensive work on translating abundant RGB images into thermal. Such translation is fundamentally ill-posed as thermal appearance is governed by surface emissivity and object temperature, neither of which is observable in the visible spectrum, so a single RGB image is consistent with many valid thermal outputs. We argue that language offers a natural means of resolving this ambiguity, and propose Text2Thermal, a framework for physics-aware thermal image synthesis from textual priors. Rather than inferring the unobservable radiometric factors from RGB, we supply them explicitly through thermally grounded captions encoding material, weather, time-of-day, and heat-emission state, and adapt a pre-trained Stable Diffusion backbone to the thermal domain. Because the radiometric content is determined entirely by the prompt, Text2Thermal synthesizes thermal imagery without requiring a registered RGB image at inference. Where spatial guidance is desired, an optional control signal imparts scene geometry without disturbing the prompt-specified radiometry. On M3FD and FLIR, Text2Thermal achieves state-of-the-art FID among thermal image synthesis methods, and we additionally report results on the FMB dataset, while offering text-level control that translation-based approaches cannot provide.