Effective and Memory-Efficient Alternatives to ECC for Reliable Large-Scale DNNs

We characterize per-bit-position fault sensitivity in ML inference across 16 workloads -- spanning transformer-based models and attention-free CNNs -- and across three floating-point formats. Our central empirical finding is a sharp bit-sensitivity transition: flipping any of the least-significant fraction bits up to a data-type-specific threshold, Xsafe, degrades task metrics by less than 1% under deterministic single-bit stress tests. Sensitivity rises through the upper fraction bits and spikes at the exponent-mantissa boundary, where a single-bit flip causes catastrophic collapse. Because low-order bits are largely inconsequential while high-order and exponent bits are critical, uniform SECDED protection -- which guards every bit equally at 12.5% storage overhead -- is unnecessarily conservative. We derive per-data-type Xsafe floors (FP16: 6, BF16: 4, FP32: 15) and workload-aware tiers that widen the unprotected region for resilient model classes, raising ECC savings to 37.5-62.5% without retraining. Text-conditioned diffusion models dictate the conservative floor; vision encoders, NLU models, and resilient LLMs tolerate wider bypass regions. These floors and tiers drive an Unequal Error Protection (UEP) codec with per-cacheline data-type tags and a dual-partition SRAM architecture for ML accelerators. Validation across 870+ fault-injection runs confirms selective protection holds under contiguous 2- and 3-bit upsets. The codec reduces ECC area by 27.8% relative to uniform SECDED; dual-voltage operation of the non-critical partition lowers gross BF16 read energy by about 17%, with a roughly 4% dual-partition macro-area overhead.

The deployment of deep neural networks (DNNs) in safety-critical edge environments necessitates robustness against hardware-induced bit-flip errors. While empirical studies indicate that reducing numerical precision can improve fault tolerance, the theoretical basis of this phenomenon remains underexplored. In this work, we study resilience as a structural property of neural architectures rather than solely as a property of a dataset-specific trained solution. By deriving the expected squared error (MSE) under independent parameter bit flips across multiple numerical formats and layer primitives, we show that lower precision, higher sparsity, bounded activations, and shallow depth are consistently favored under this corruption model. We then argue that logic and lookup-based neural networks realize the joint limit of these design trends. Through ablation studies on the MLPerf Tiny benchmark suite, we show that the observed empirical trends are consistent with the theoretical predictions, and that LUT-based models remain highly stable in corruption regimes where standard floating-point models fail sharply. Furthermore, we identify a novel even-layer recovery effect unique to logic-based architectures and analyze the structural conditions under which it emerges. Overall, our results suggest that shifting from continuous arithmetic weights to discrete Boolean lookups can provide a favorable accuracy-resilience trade-off for hardware fault tolerance.

Deep Neural Networks (DNNs) used in safety-critical applications are vulnerable to hardware and memory faults that corrupt network weights and degrade reliability. In this paper, we propose a Center of Gravity (CoG) guided weight correction method that restores faulty weights based on their spatial characteristics within each layer. The proposed approach detects and corrects weight faults using distance-aware correction rules, eliminating the need for retraining or architectural modification. The effectiveness of the proposed method in terms of the capability of tolerating hardware faults has been evaluated through performing fault injection at different Bit Error Rates (BERs). Experiments on safety-critical LSTM-based Networks, including StageNet for disease progression tracking and MTFNet for cardiac anomaly detection, demonstrate fault tolerance improvements of up to 230x and 6.41x, respectively, at a BER of 10^{-3}, with negligible accuracy loss. When extended to Convolutional Neural Networks (CNNs), the method achieves up to 49.55x and 20.79x improvements under comparable fault conditions on ResNet-18 and VGG-16, respectively. To the best of our knowledge, this is the first work to apply the CoG concept to neural network weight tensors for enhancing model reliability.