Network Knowledge Prior Guided Learning for Data-Efficient Surface Defect Detection

This paper presents RobustDefect-LLM, an industrial surface-defect inspection framework integrating deep-learning classification, operator-facing visual evidence, confidence-aware decision support, controlled AI-assisted reporting, traceable storage, and mobile interaction in a unified quality-control workflow. Here, robustness-aware denotes explicit evaluation under controlled image degradation and confidence-aware review routing, not an intrinsic robustness guarantee. Four transfer-learning-based convolutional neural networks, ResNet50, EfficientNet-B0, DenseNet121, and MobileNetV3-Large, were evaluated on 1,799 images from the six-class NEU-DET dataset using fixed training, validation, and held-out in-domain test partitions. MobileNetV3-Large achieved the highest numerical test accuracy (99.26%) and macro F1-score (0.9926), with a bootstrap 95% accuracy CI of 0.9815-1.0000. An exact paired McNemar test found no significant difference from DenseNet121 (p = 1.000). The selected model averaged 0.060 s per CPU forward pass (16.66 FPS). Under combined synthetic degradation, accuracy fell to 87.78% at mild intensity and below 40% at stronger intensities, revealing sensitivity to severe image-quality deterioration. Grad-CAM supplied visual evidence, while predictions with confidence below 0.90 or a top-2 margin below 0.10 were routed to HUMAN REVIEW. This conservative policy provided 12.22% automatic coverage and 100% observed selective accuracy among 33 eligible cases (95% CI: 89.43%-100.00%), while routing both observed classification errors to review. Under nominal controlled conditions, all 100 generated reports passed deterministic consistency checks, with a mean latency of 1.66 s. Results support the feasibility of the integrated workflow while emphasizing the need for calibration, repeated evaluation, and real-world industrial validation.

This paper presents the IEEE International Conference on Multimedia and Expo (ICME) 2026 Grand Challenge on Cross-Scenario Defect Detection and Fine-Grained Severity Grading for High-Precision Manufacturing. The challenge is motivated by two key limitations of existing industrial defect inspection systems: (1) current deep learning-based methods often suffer significant performance degradation when deployed in unseen production scenarios, and (2) most benchmarks neglect severity-aware assessment, which is critical for risk control and yield optimization. To address these limitations, we design two complementary tracks: Track 1 (Cross-Scenario Defect Detection) targets accurate defect detection, localization, and classification across diverse unseen production environments; Track 2 (Fine-Grained Severity Grading) requires assigning each detected defect an industry-standard severity level, including Acceptable, Marginal NG, NG, and Gross NG. We construct a large-scale industrial dataset of high-resolution microscopic images spanning seven representative defect categories, comprising over 3,800 images with pixel-level instance annotations for Track 1 and over 2,600 images with severity-grade labels for Track 2. The challenge attracted 86 registered participants with 130 submissions; during the final testing phase, 21 teams submitted results and 12 teams provided models with technical reports. The resulting benchmark, together with the diverse and effective solutions contributed by participating teams, sets a new standard for industrial defect analysis research.

Industrial anomaly detection is a critical component of modern manufacturing. Most traditional unsupervised methods rely on modelling normal feature distributions, inherently limiting generalization to unknown categories. To improve generalizability, some recent methods incorporate vision-language models (VLMs) for zero-shot detection via text prompts. However, we observe that reasoning-oriented post-training can cause anomaly discrimination to collapse, with some fine-tuned models performing worse than their base VLMs. Existing methods also provide only textual decisions or coarse boxes, without pixel-level segmentation. A more explicit detection principle comes from human inspection: anomalies are identified by comparing a query image with a defect-free reference. Inspired by this, we propose InspectorGPT, a VLM framework centered on comparative reasoning. Given a normal reference and a query image, InspectorGPT compares them to identify discrepancies and perform multiple inspection tasks with detailed reasoning. We internalize this capability through Chain-of-Thought (CoT) fine-tuning and Group Relative Policy Optimization (GRPO) with tailored, verifiable rewards. We further introduce InspectorGPT-Seg for pixel-level anomaly masks. Segmentation supervision improves anomaly discrimination but weakens semantic reasoning, while joint training fails to balance them. We therefore train the two branches separately and combine them through task-vector fusion. Extensive experiments demonstrate superior multi-dimensional performance and generalization to unseen benchmarks, validating comparative reasoning for comprehensive industrial inspection.