HiLiftAeroML: High-Fidelity Computational Fluid Dynamics Dataset for High-Lift Aircraft Aerodynamics
Authors: Neil Ashton, Adam Clark, Liam Heidt, Christopher Ivey, Sanjeeb Bose, Rahul Agrawal, Konrad Goc, Rishi Ranade, +6 more
Organizations: NVIDIA, Santa Clara, US · The Boeing Company, Seattle, US · Cadence Design Systems, Santa Clara, US
Abstract
This paper describes the first-ever open-source high-fidelity CFD dataset of a high-lift aircraft for the purpose of AI surrogate model development. The dataset is composed of 1800 samples, arising from 180 geometry variants and 10 angles of attack for the high-lift NASA Common Research Model (CRM) geometry, used within the AIAA High-Lift Prediction Workshop series. One of the novelties of this dataset is the use of a GPU-accelerated high-fidelity explicit, wall-modeled LES approach for each simulation, using solution-adapted grids between 300M and 500M cells. This ensures the greatest possible accuracy given known challenges in steady-state RANS approaches for these portions of the flight envelope. The entire dataset (geometries, time-averaged volume and surface variables and integral forces) are available, free of charge with a permissive open-source license (CC-BY-4.0). By making this data publicly available, we aim to accelerate the research and development of AI surrogate modeling within the aerospace industry.
Computational Fluid Dynamics (CFD) is central to race-car aerodynamic development, yet its cost -- tens of thousands of core-hours per high-fidelity evaluation -- severely limits the design space exploration feasible within realistic budgets. AI-based surrogate models promise to alleviate this bottleneck, but progress has been constrained by the limited complexity of public datasets, which are dominated by smoothed passenger-car shapes that fail to exercise surrogates on the thin, complex, highly loaded components governing motorsport performance. This work presents three primary contributions. First, we introduce a high-fidelity RANS dataset built on a parametric LMP2-class CAD model and spanning six operating conditions (map points) covering straight-line and cornering regimes, generated and validated by aerodynamics experts at Dallara to preserve features relevant to industrial motorsport. Second, we present the Gauge-Invariant Spectral Transformer (GIST), a graph-based neural operator whose spectral embeddings encode mesh connectivity to enhance predictions on tightly packed, complex geometries. GIST guarantees discretization invariance and scales linearly with mesh size, achieving state-of-the-art accuracy on both public benchmarks and the proposed race-car dataset. Third, we demonstrate that GIST achieves a level of predictive accuracy suitable for early-stage aerodynamic design, providing a first validation of the concept of interactive design-space exploration -- where engineers query a surrogate in place of the CFD solver -- within industrial motorsport workflows.
Nicholas Thumiger, Andrea Bartezzaghi, Mattia Rigotti +5
Aerodynamic surrogate models are increasingly used to replace repeated high-fidelity CFD evaluations in many-query design settings, but current approaches still face two important limitations: they often scale poorly to the very large fields arising in realistic 3D aerodynamics, and they rarely produce latent representations that are directly useful for analysis and design. We introduce AeroJEPA, a Joint-Embedding Predictive Architecture for aerodynamic field modeling that addresses both issues. Rather than predicting the full flow field directly from geometry, AeroJEPA predicts a target latent representation of the flow from a context latent representation of the geometry and operating conditions, and optionally reconstructs the field through a continuous implicit decoder. This formulation decouples latent prediction from field resolution while encouraging the latent space to organize semantically. We evaluate AeroJEPA on two complementary datasets: HiLiftAeroML, which stresses the method in a high-fidelity regime with extremely large boundary-layer fields, and SuperWing, which tests large-scale generalization and latent-space optimization over a broad family of transonic wings. Across these benchmarks, AeroJEPA is competitive as a continuous surrogate for aerodynamic fields, scales naturally to high-resolution outputs, and learns context and predicted latents that encode geometry and aerodynamic quantities not used directly as supervision. We further show that the resulting latent space supports controlled interpolation, linear probing, concept-vector arithmetic, and a constrained design latent-optimization experiment. These results suggest that predictive latent learning is a promising direction for scalable and design-meaningful aerodynamic surrogate modeling.
Francisco Giral, Abhijeet Vishwasrao, Andrea Arroyo Ramo +8
Machine-learning surrogate models offer a promising alternative to high-fidelity Computational Fluid Dynamics (CFD) simulations for aerodynamic analysis and design. However, constructing accurate surrogates for realistic aircraft configurations remain challenging due to complex geometries, multiple flow regimes, and limited training data. This work presents the methodology that achieved first place in the ONERA CRM Wall Distribution Regression Challenge, which focuses on predicting pressure and skin-friction coefficient distributions over the NASA Common Research Model wing-body-pylon-nacelle configuration under different operating conditions. The proposed approach formulates the problem as a conditional neural field mapping spatial coordinates, surface normals, and operating conditions to aerodynamic wall quantities. Fourier feature encoding, a relative squared error objective aligned with the challenge metric, ensemble learning, and k-fold cross-validation are progressively introduced to improve prediction accuracy and exploit the limited training data. Beyond presenting the final methodology, the paper documents the successive model design choices that led to the winning solution through a comprehensive ablation study and discusses several alternative approaches that were investigated but ultimately discarded. On the hidden competition test set, the proposed methodology achieves an overall score of 8.81, outperforming the strongest organizer-provided baseline, which achieved a score of 8.64, while requiring approximately three orders of magnitude fewer trainable parameters. These results illustrate that carefully designed coordinate-based neural fields constitute an efficient and robust framework for aerodynamic surrogate modeling on complex geometries under limited-data conditions.