Hardware Design for Table Tennis Robot Capable of Beating Professional Players

Table tennis, a dynamic, compact, and popular sport, has received significant attention as a robotics benchmark over the last decades. Most of the research has focused on the rally aspect - returning an incoming ball - requiring high-speed vision, agile motion planning, and tight closed-loop control. However, the other component of table tennis gameplay - the serve - is comparatively a quite unexplored research problem, that in fact requires pushing physics modeling and control to the extremes. Achieving competitive serves with a robot presents domain-specific challenges, such as high-spin generation from a spinless ball, precise aiming, or multi-objective optimization. In this work, we present a novel approach for generating official rule-compliant serves by combining motion primitives, Model Predictive Control, and Bayesian Optimization. Serves generated in this way offer a wide and controllable variation of spins of up to 550 rad/s, and speeds of up to 6.7 m/s, matching and even surpassing those of elite table tennis players.

At competitive speeds and spins, a table tennis ball follows complex, counterintuitive trajectories that a robot must track and precisely counter within fractions of a second. Training a reinforcement learning policy capable of these skills is prohibitively expensive and dangerous in the real world, making high-fidelity simulation essential. Transferability of such policies, however, critically depends on how faithfully the simulation captures real-world dynamics - a requirement made even more stringent by the adversarial nature of the game, where any modeling inaccuracy becomes an exploitable weakness for the opponent. Prior state-of-the-art in robot table tennis generally focuses on a limited range of velocities and spins and fails to capture the richness of ball behaviors encountered in professional-level play. In this work, we present physics models for aerodynamic ball flight, ball-table contact, and ball-racket contact. that accurately capture the ball behavior over a vast range of speeds and spins relevant to the game. Specifically, we model drag and Magnus force coefficients as functions of Reynolds number and spin ratio in the aerodynamics equations. For the table contact model we model effects of ball buckling on the coefficient of restitution and incorporate residuals into the instantaneous point-contact models. For the racket contact model, we introduce a residual neural network component to complement coefficients related to normal and tangential coefficients of restitution as well as torsional spin damping. Evaluated on an unprecedentedly large dataset of competitive matches (277 games), the proposed models significantly reduces prediction errors (e.g., 59% median landing-position error reduction). The resulting models were used to train the RL policies for the first real-world robot table tennis AI agent capable of competing against professional players.

Robotic table tennis serves require high ball velocity and spin while respecting the robot's kinodynamic limits. Unlike rally strokes, a valid serve must also bounce on the server's side and clear the net, yielding a hybrid system with nonlinear flight and impact dynamics. We formulate spin-controlled serve generation as an event-time \ac{OCP} that optimizes the racket impact velocity and orientation together with the bounce, net-crossing, and landing times, enabling direct enforcement at phase boundaries of table-bounce and net-clearance constraints. The racket velocity and orientation are then converted into a complete kinodynamically feasible motion through a second \ac{OCP} enforcing joint-position, velocity, and torque limits. We evaluate the method numerically and on a KUKA Agilus robot. Compared with a fixed-step formulation with root localization, the proposed event-time formulation reduces the median solve time by a factor of 4.1 while maintaining comparable landing accuracy, spin accuracy, and serve validity. Real-robot experiments demonstrate controlled placement and topspin, backspin, and sidespin serves, with a mean landing error of $13.1 \pm 7.3$cm and spin rates up to 30rps. These results show that event-time optimal control efficiently generates physically valid, kinodynamically feasible serves while accounting for nonlinear aerodynamic and impact effects.