Transformer-based Multisensor Data Fusion of Ultrasonic Guided Wave and FBG-based Strain Measurements for Multitask Aerospace Structural Health Monitoring
Structural health monitoring (SHM) has emerged as an essential tool for ensuring the integrity and reliability of critical engineering structures, particularly in aerospace applications. Since each sensing technology has its limitations, the fusion of different modalities enables capturing a more complete picture of inhomogeneous materials, like composites. However, effective multisensor data fusion in SHM is often hindered by heterogeneous sensing modalities that operate at disparate sampling frequencies and acquisition intervals. To address these challenges, this paper proposes a Transformer-based data fusion framework that integrates multisensor data streams from piezoelectric transducer (PZT) capturing ultrasonic guided wave signals and fiber Bragg grating (FBG) sensors for strain measurements. By incorporating an attention-mechanism visualization, the proposed framework enables transparent, multitask learning for both health indicator (HI) prediction and damage localization. The framework was experimentally validated using aircraft composite structures subjected to compression-compression fatigue cyclic loading. For HI prediction, the framework consistently achieved a mean absolute error (MAE) and root mean squared error (RMSE) below 0.1, representing a nearly 60% performance improvement over single-sensor approaches (PZT or FBG alone) and baseline deep learning models. For damage localization, the model demonstrated the highest accuracy, maintaining an MAE and RMSE below 0.0465 and 0.1571, respectively. These results demonstrate that the proposed Transformer-based data fusion framework significantly outperforms single-source models and state-of-the-art deep learning models in both HI prediction and damage localization accuracy.
Guided wave-based structural health monitoring (GWSHM) with onboard transducers offers significant potential for the early diagnosis of damage in engineering structures. However, the practical deployment of deep learning models is often hindered by the limited availability of labelled experimental data and the high computational cost of generating large-scale high-fidelity simulation datasets. This study presents a multifidelity transfer learning framework that integrates lightweight physics-based simulations, convolutional autoencoder (CAE)-based deep feature learning, a feed-forward neural network, and limited experimental measurements for accurate damage localisation and sizing in plate-like structures instrumented with piezoelectric transducers. A computationally efficient one-dimensional time-domain spectral element model is employed to generate a large synthetic dataset for pretraining, while transfer learning adapts the model to experimental domains using only a small amount of labelled data. The CAE-based transfer learning framework significantly outperforms its CNN-based counterpart in damage localisation accuracy. The model achieves excellent predictive performance with R2 scores exceeding 0.93 for damage localisation and 0.99 for damage sizing. Its generalisation capability is demonstrated on previously unseen data, showing high prediction accuracy for damage scenarios not represented during pretraining or fine-tuning. The results establish the proposed framework as an accurate, computationally efficient, and practically viable solution for real-world GWSHM applications.
Structural health monitoring plays a critical role in ensuring structural safety by analyzing vibration responses from engineering systems. This paper proposes a Spectro-Temporal Alignment framework and a Hybrid Spectro-Temporal Fusion framework that integrate arrival-time interval descriptors with spectral features to capture both fine-scale and coarse-scale vibration dynamics. Experiments conducted on data collected from an LDS V406 electrodynamic shaker demonstrate that the proposed spectro-temporal representations significantly outperform conventional input formulations. The results indicate that a temporal resolution (Δτ) of 0.008 of 0.02 favors traditional machine learning models, whereas a finer resolution (Δτ) of 0.008 effectively unlocks the performance potential of deep learning architectures. Beyond classification accuracy, a comprehensive stability analysis based on condensed indices, including mean performance, standard deviation, coefficient of variation, and balanced score, shows that the proposed hybrid framework consistently achieves higher accuracy with substantially lower variability compared to baseline and alignment-only approaches. Overall, these results demonstrate that the proposed framework provides a robust, accurate, and reliable solution for vibration-based structural health monitoring.
Guided-wave structural health monitoring enables damage localization in composite plates using sparse networks of bonded piezoelectric transducers. However, supervised localization remains weakly constrained when measurements are available from only a limited set of damage locations. Because exhaustive spatial coverage is impractical, models trained at observed locations may generalize poorly to unseen regions. We propose WaveGraphNet, an inverse-forward graph-learning framework for guided-wave damage localization in carbon-fiber-reinforced polymer (CFRP) plates. The sensing network is represented as a graph, with transducers as nodes and measured pitch-catch paths as edges. The inverse branch uses order-invariant message passing and a geometry-constrained decoder to map path-wise energy deviations to a damage coordinate. An independently trained forward branch predicts the energy-deviation pattern associated with a candidate coordinate. At test time, gradients propagated through the forward branch update only the inverse-predicted coordinate to reduce the discrepancy between the measured and predicted response patterns. The framework is evaluated on the OGW-1 benchmark using three spatial hold-out splits in which complete damage regions are excluded from training. Comparisons include non-graph and graph-learning baselines together with the training-free Reconstruction Algorithm for Probabilistic Inspection of Damage (RAPID). Under the validation-selected settings, refined WaveGraphNet achieves the lowest reported test mean absolute error on all three splits. Refinement reduces the standalone localization error by 23.6 percent-67.9 percent, with an average relative reduction of 50.4 percent. These results demonstrate that learned forward-response consistency can improve guided-wave localization under limited spatial training coverage.