A Physics-Informed Hybrid Neural Operator for Transient Magnetization Prediction in Power Magnetics

Magnetic core loss originates in the hysteresis loop: the energy dissipated per excitation cycle equals the loop area, and frequency, temperature, and waveform shape set the loss by reshaping the loop geometry. Most existing models let these conditions act only on a terminal scalar - empirical equations fold them into fitted exponents, and data-driven predictors append them to encoded features - so no intermediate hysteresis representation remains for the conditions to reshape. This paper proposes CAHR-Net, a condition-adaptive hysteresis reconstruction network that injects the operating conditions where they physically act. It preserves the interpretable chain from flux density waveform to magnetic field reconstruction, loop-area integration, and power loss estimation, and uses feature-wise linear modulation to inject frequency, temperature, and waveform statistics into the intermediate reconstruction representation. A matched large-batch training protocol based on AdamW, cosine scheduling, and a staged reconstruction-to-power-loss objective is also reported, because the modulation pathway takes effect only within it. On the MagNet final A-E material protocol, CAHR-Net attains an average p95 relative error of 6.89% with only 1874 parameters, the lowest among all compared methods, together with a lower worst-material p95 than the strongest black-box solution at about 48x fewer parameters; it reduces the average p95 of the physical reconstruction backbone from 7.47% to 6.89% and the p95 of material D, the most difficult material, from 16.40% to 14.87%. Ablation and condition-slice analyses attribute the improvement to the coupling of physical loop reconstruction, structured condition modulation, and the matched optimization trajectory.

Incorporating hysteresis and eddy currents into finite element simulations of laminated-core electrical machines is computationally challenging. Resolving the fields inside the laminations at each integration point and at every nonlinear iteration leads to computational costs several orders of magnitude higher than anhysteretic simulations, making such approaches impractical for design applications. Conversely, simplified models accounting only for magnetic saturation are becoming increasingly inadequate as electrical machine topologies and operating conditions grow in complexity. In this context, machine learning surrogate modeling has emerged as a promising alternative, offering efficient and accurate approximations of complex electromagnetic behaviors. In this paper, a recurrent neural network is trained as a surrogate of a laminated-core material model for an isotropic laminated core, and is integrated into realistic two-dimensional magnetodynamic finite element simulations based on a magnetic vector potential formulation. The proposed approach achieves excellent agreement with the reference laminated-core model while limiting the computational cost to about twice that of an anhysteretic simulation. By training the recurrent neural network on a sufficiently diverse set of artificially generated magnetic field sequences designed to mimic those encountered in electrical machine simulations, the proposed approach can be readily applied across a wide range of finite element simulations. Furthermore, the trained surrogate model is provided as a standalone component that can be easily incorporated into existing computational frameworks. It is publicly available at https://gitlab.onelab.info/getdp/lamnet.

The integration of machine learning with domain-specific physics is transforming the design, monitoring, and control of electricity systems, where data scarcity, limited interpretability, and the need to enforce physical laws constrain purely data-driven models. Physics-informed machine learning (PIML) addresses these limitations by embedding governing equations directly into the learning process, yielding accurate, efficient, and scalable solutions for Industry 4.0 applications. This article reviews hybrid PIML architectures for electricity systems, including physics-informed neural networks (PINNs), Deep Operator Networks (DeepONets), Fourier Neural Operators, Extreme Learning Machine-enhanced PINNs, graph-based PINNs (PIGNNs), and domain-decomposition PINNs. Each approach is examined through case studies spanning field analysis, fault detection, digital twins, surrogate modeling, and control optimization. The review shows that embedding Maxwell's equations and other first-principles constraints substantially improves predictive accuracy under sparse and noisy data, reduces simulation time by orders of magnitude relative to finite element methods, and enhances generalization across operating regimes. Hybrid frameworks consistently outperform purely data-driven baselines on parameter sensitivity, dynamic behavior, and robustness, while supporting real-time digital-twin calibration and uncertainty quantification. Persistent challenges include training instability for stiff multi-scale problems, computational cost of high-fidelity models, and the absence of standardized benchmarks. The findings demonstrate that PIML enables a paradigm shift from black-box data-driven methods to transparent, physics-informed strategies, positioning the field for sustained innovation in resilient and intelligent electricity systems.