PhaseLoRA: Control-Regime-Conditioned Low-Rank Adaptation for Continuous-Action Vision-Language-Action Policies

Vision language action models (VLAs) are increasingly used for Physical AI, but deploying a pre-trained VLA model to unseen environments, embodiments, or tasks still requires adaptation. Parameter-efficient fine-tuning (PEFT), especially LoRA, is common for VLA policies, yet the exposed capacity knob, the rank, does not transfer uniformly: robotics transfer exhibits a higher and task-varying intrinsic rank than language fine-tuning. Small ranks suffice for LLMs (e.g., $r \in \{4, 8\}$), while spectral analyses indicate VLAs may require much larger ranks (e.g., $r \approx 128$) or near-full rank, a mismatch that worsens in multi-task settings. We present LoRA-SP (Select-Prune), a rank-adaptive fine-tuning method that replaces fixed-rank updates with input- and layer-wise capacity. LoRA-SP uses an SVD-style parameterization with a small router whose nonnegative scores act as singular values over a shared vector bank. The active set is chosen by an energy target on the cumulative squared scores $E(k) \ge η$, providing a direct link to approximation error via our spectral analysis. During training, $η$ concentrates energy on a few directions and teaches the router to rely on fewer vectors while preserving accuracy. This yields compact adapters that reduce cross-task interference and improve generalization. On four real-robot manipulation tasks collected on an unseen AgileX PiPER arm, across two VLA backbones ($π_0$ and SmolVLA), LoRA-SP matches or exceeds full fine-tuning with far fewer trainable parameters, and improves multi-task success by up to 31.6% over standard LoRA while remaining robust to rank choice.

Vision-Language-Action (VLA) models have achieved remarkable success in language-conditioned robotic manipulation. However, deploying these models in open-ended environments requires continuously acquiring novel skills, a process that inevitably triggers severe catastrophic forgetting of previously learned behaviors. While experience replay (ER) serves as a standard mitigating strategy, naive uniform sampling fundamentally misaligns with the temporal characteristics of manipulation trajectories. It systematically under-samples brief but causally critical sub-skills, leading to phase starvation, and completely overlooks the varying degrees of forgetting across historical tasks. To overcome these limitations, we introduce PHASER, an architecture-agnostic continual learning framework. PHASER employs a phase-centric capacity allocation to guarantee equal memory support for all sub-skills, coupled with a multi-modal interference routing strategy that dynamically prioritizes historical phases at high risk of forgetting. Furthermore, to enable fully autonomous lifelong adaptation, we integrate Auto-PC, a lightweight pipeline combining unsupervised action-signal change-point detection with VLM-based semantic verification to extract temporal boundaries without intensive manual supervision. Evaluated across three VLA backbones on LIBERO continual learning suites, PHASER yields substantial empirical improvements, increasing Average Success Rate (ASR) by up to 31% over matched-budget ER and achieving an 87.8% final ASR on the LIBERO-Goal CL setting.

Vision-language-action (VLA) models inherit rich visual-semantic priors from pre-trained vision-language backbones, but adapting them to robotic control remains challenging. Full fine-tuning (FFT) is prone to overfitting on downstream robotic data and catastrophic forgetting of pretrained vision-language capabilities. Parameter-efficient fine-tuning (PEFT) better preserves pre-trained knowledge, yet existing PEFT methods still struggle to adapt effectively to robot control tasks. To address this gap, we propose VLA-GSE, a parameter-efficient VLA fine-tuning framework that improves control adaptation while retaining PEFT's knowledge preservation advantage. Specifically, VLA-GSE (Generalized and Specialized Experts) is initialized by spectrally decomposing the frozen backbone, assigning leading singular components to generalized experts (shared experts) and disjoint residual components to specialized experts (routed experts). This decomposition improves adaptation capacity under a fixed trainable-parameter budget. Under a comparable parameter budget, VLA-GSE updates only 2.51% of the full model parameters and consistently outperforms strong FFT and PEFT baselines. It achieves 81.2% average zero-shot success on LIBERO-Plus, preserves pre-trained VLM capability comparably to LoRA on multimodal understanding benchmarks, and improves real-world manipulation success under multiple distribution shifts. Code is available at: https://github.com/YuhuaJiang2002/VLA-GSE