AI-Powered Flare Combustion Efficiency Estimation

Flame diameter is a key measurable parameter in microgravity droplet combustion, but its extraction from self-illuminated frames remains difficult because soot tails, blurred luminous boundaries, chamber reflections, and droplet drift introduce substantial measurement bias and operator dependence. This work presents an AI-enabled digital measurement workflow for automated flame diameter from combustion images. The workflow integrates automatic prompt-point generation into Segment Anything Model 2, employing Random Sample Consensus (RANSAC)-based circle fitting. The automatic prompt strategy removes subjective manual point selection, while the video memory mechanism maintains temporal consistency for drifting droplets, and the RANSAC fitting rejects soot-tail pixels as geometric outliers. The method is validated by 19,537 flame images of n-heptane, n-decane, and n-octane droplets with varying initial diameters. Compared with manual-reference measurements, the proposed workflow achieves a mean relative agreement of 96.9%, a mean absolute percentage error of 3.1%, and substantially outperforms conventional Hough circle detection, which performed worse under the same evaluation conditions. The results also show that the measurement accuracy improves with increasing droplet size. The proposed workflow has a combined standard uncertainty of 8.54% and achieves approximately a 229-fold improvement in efficiency over manual measurement. These results demonstrate that the proposed SAM2-based workflow provides a reproducible, fully automated, and metrologically characterized digital measurement system for extracting flame diameter from challenging combustion images. The approach supports high-throughput combustion diagnostics and illustrates that AI-based segmentation can be integrated into quantitative measurement workflows for digitalized image-based metrology.

Real-time fire classification systems require models that are simultaneously accurate, computationally efficient, and deployable on resource-constrained hardware. This work proposes \textbf{HumP-KD}, a Hybrid Uncertainty-aware Multi-stage Progressive Knowledge Distillation framework for efficient fire classification. Two datasets, FlameVision and Dataset-II, containing 8,600 and 31,309 images, are used. Various CNN and transformer baselines are applied under standard preprocessing, online augmentation, Gaussian noise and motion blur robustness conditions. The proposed HumP-KD model distills knowledge from two frozen heterogeneous transformer teachers, Swin-Tiny and ViT-Base, along with their Meta-MLP ensemble, into a lightweight MobileViT-S student via three tightly integrated components. Hierarchical Progressive Knowledge Distillation employs a Hierarchical Feature Builder. It generates a fused spatial attention mask to guide distillation toward discriminative regions selectively. Multi-Stage Knowledge Distillation progressively activates three distillation stages across training. On Dataset-II, HumP-KD achieves a mean F1 score of $0.9876 \pm 0.0063$ across 10 independent trials, significantly outperforming the MobileViT-S baseline trained without distillation ($0.9537 \pm 0.0351$), with statistical significance confirmed by both independent t-test ($p = 0.0195$) and Wilcoxon signed-rank test ($W = 1$, $p = 0.0039$). The proposed method also demonstrates strong generalization across datasets and robustness under degraded visual conditions. The student model retains only 4.94M parameters and 19.01Mb model size, representing a $5.7\times$ parameter reduction over Swin-Tiny and a $17.5\times$ reduction over ViT-Base, while achieving 37.72 CPU FPS, making it suitable for real-time deployment.

Methane is a major driver of near-term climate change, and rapidly identifying its emission sources is a critical climate intervention. Spaceborne hyperspectral imagery is the primary tool for this task, but the volume of data produced by each sensor makes ground-based detection impractical and necessitates onboard detection. Classical methods incur prohibitive computational cost on onboard hardware, while deep learning models are fast but fall short on detection quality. We propose FLAME, a physics-guided neural operator that builds the physics of methane absorption directly into its architecture. On the methane detection benchmark, FLAME achieves the highest detection accuracy among all evaluated methods, reduces the pixel-level false positive rate by nearly $3\times$ over the strongest neural baseline, uses the fewest parameters among learned baselines, and runs within the latency budget of onboard satellite hardware.