Beyond Simulation: Retain-and-Repair Neural Operators for Real-World Adaptation

Neural operator models trained on simulation data often lose accuracy when applied to experimental measurements due to the sim-to-real gap. Standard fine-tuning with limited real data can reduce this gap, but it may also damage the core physics-relevant representations learned during pretraining. Although knowledge-preserving adaptation has been widely investigated in vision or language tasks, it remains unclear whether these methods are suitable for neural operators whose architectures and protected knowledge are fundamentally different. Neural operators need to preserve core-scale physical structures rather than semantic or visual features. We propose PhysGuard, a physics-preserving framework for accurate sim-to-real adaptation of neural operators. Specifically, PhysGuard uses the empirical Fisher Information Matrix computed on simulation data to identify physics-critical parameter directions, then restricts fine-tuning updates to directions that do not interfere with them. A layer-wise Gram-matrix formulation makes this efficient for models with millions of parameters, while an adaptive threshold automatically determines the protected subspace size. A spectral probe experiment shows that the dominant Fisher directions are strongly associated with low-frequency output structures. Experiments on benchmark across four neural operator architectures and different physical systems show that PhysGuard performs strongly on most evaluation metrics compared to baselines. The benefits are most evident under severe domain shift, where it reduces low-frequency error by up to 32% compared to standard fine-tuning while maintaining adaptability. Our code is available at https://github.com/ZhouChaunge/PhysGuard.

Neural operators serve as fast, data-driven surrogates for scientific modeling but typically rely on a monolithic, single-pass inference procedure that struggles to resolve high-frequency details, a limitation known as spectral bias. We introduce the Iterative Refinement Neural Operator (IRNO), which augments pre-trained operators with a learned refinement module iteratively applied via fixed-point iteration. IRNO decomposes the prediction into a coarse initialization followed by successive residual corrections, paralleling classical numerical solvers. Under local assumptions, we establish contraction of the induced operator, ensuring convergence to a unique fixed point. To explicitly target high-frequency errors, we propose a progressive spectral loss that adaptively increases penalty on high-frequency components over refinement steps during training. Across physical systems, IRNO consistently lowers error, with up to 56.05% improvement on turbulent flow. On Active Matter, spectral analysis reveals that, relative to base operator, the normalized error ratios decrease to 27.72-36.10% in low-, 5.07-6.68% in mid-, and 1.48-2.04% in high-frequencies, remaining stable beyond the trained iteration count. Code is available at https://github.com/xiaotianliu-dartmouth/Iterative_Refinement_Neural_Operator

Neural operators are fast, differentiable surrogates for physical simulation, but their accuracy often degrades when domain geometry, size, or operating conditions differ from training. Supervised adaptation can recover accuracy, but even a small target set requires costly high-fidelity simulations. We therefore ask how pretraining and transfer can be designed together to reduce this deployment cost. LatentDDM first pretrains a neural operator to predict fields on small subdomains. For a new setting, it freezes this operator and trains only a lightweight module that composes the local predictions. We evaluate our method on two complementary problems: steady Darcy flow, where long-range pressure coupling must extend across increasingly large porous domains, and unsteady incompressible flow around a pitching airfoil, where rollout errors compound as target pitching frequencies exceed the training range. Compared with the capacity-matched models that process the full domain at once, LatentDDM's error is 36-56% lower on larger Darcy domains after adaptation with 16 target simulations. It also improves 20-step field rollouts in fast-pitching airfoil flow, both zero-shot and after few-shot calibration. These results identify the co-designed local pretraining and composition-level transfer as a promising design principle for physical foundation models.