ChunkVLA-AM: Parallel Action Chunking for Vision-Language-Action Robot Control in Additive Manufacturing

Vision-Language-Action (VLA) models serve as unified policies for robotic manipulation, yet their expensive inference forces robots to pause between policy calls, resulting in stop-and-go execution that interrupts smooth motion and prolongs task completion. Extending the action chunk reduces policy calls and hence these pauses, but predicting farther into the future makes long-chunk execution unreliable. To understand where this unreliability arises, we analyze action errors within long chunks and find that they concentrate around transitions between manipulation subskills, growing sharply with chunk length. This suggests the importance of transition timing, i.e., when to switch subskills within a chunk. Motivated by this observation, we introduce RACE (Reliable Action-Chunk Extension), a framework that predicts the transition timing from an auxiliary one-step denoising pass and conditions action generation on it. By learning and conditioning on transition timing, RACE reduces errors at subskill transitions and enables reliable execution of longer action chunks. Across simulation benchmarks, RACE outperforms fine-tuning at the same chunk length; with 2x longer chunks, it surpasses recent state-of-the-art and efficient VLAs in success rate, and with 4x longer chunks, it remains competitive. On a real robot, RACE uses 4x longer chunks, which reduces the idle time caused by stop-and-go execution by about 5x, while achieving a higher success rate than fine-tuning with the same chunk length. Code and a real-robot demo are available at https://github.com/Seonghoon-Yu/RACE-VLA

Recent large-scale Vision Language Action (VLA) models have shown superior performance in robotic manipulation tasks guided by natural language. However, current VLA models suffer from two drawbacks: (i) generation of massive tokens leading to high inference latency and increased training cost, and (ii) insufficient utilization of generated actions resulting in potential performance loss. To address these issues, we develop a training framework to finetune VLA models for generating significantly fewer action tokens with high parallelism, effectively reducing inference latency and training cost. Furthermore, we introduce an inference optimization technique with a novel voting-based ensemble strategy to combine current and previous action predictions, improving the utilization of generated actions and overall performance. Our results demonstrate that we achieve superior performance compared with state-of-the-art VLA models, achieving significantly higher success rates and 39$\times$ faster inference than OpenVLA with 46 Hz throughput on edge platforms, demonstrating practical deployability. The code is available at https://github.com/LukeLIN-web/VOTE.

Deploying billion-parameter Vision-Language-Action (VLA) models on industrial hardware requires fine-tuning to bridge the embodiment gap. Full Fine-Tuning (FFT) provides maximal plasticity but requires data centre-grade GPUs. We present a systematic study of Low-Rank Adaptation (LoRA) for $π_0$, a flow-matching VLA, evaluated on four precision assembly tasks with a UR5e robotic manipulator. Across a sweep of LoRA ranks (r=8 to 256), allocation strategies, and component-freezing ablations, we find no statistically significant advantage of FFT over certain LoRA configurations. Performance saturates at r=32, and uniform allocation across the Vision-Language-Model (VLM) backbone and action expert proves sufficient. Freezing the VLM or restricting the vision encoder to LoRA significantly degrades performance, indicating that embodiment adaptation requires both semantic and visual plasticity. These results suggest that LoRA at r=32 with full vision encoder fine-tuning is a practical approach, reducing static peak VRAM from 36.2 to 10.8 GiB (parameters and optimizer states, activation memory excluded) without detectable performance loss.