Fully Convolutional Spatiotemporal Learning for Microstructure Evolution Prediction

Understanding and predicting microstructure evolution is central to materials design, yet purely data-driven spatiotemporal learning models often suffer from limited physical consistency and degraded long-term prediction accuracy. In this work, we introduce a physics-guided fully convolutional spatiotemporal learning framework for microstructure evolution prediction. Unlike prior self-supervised approaches, the proposed method explicitly incorporates governing physical equations into the training objective, thereby encouraging the learned dynamics to remain consistent with known thermodynamic and kinetic laws. This physics-guided formulation improves predictive accuracy, long-horizon stability, and robustness across spatial resolutions and temporal prediction settings. Extensive experiments for spinodal decomposition demonstrate that incorporating physics-guided residual regularization leads to more faithful reproduction of microstructural morphology, statistics, and evolution trends compared with purely data-driven baselines. The proposed framework preserves the scalability and computational efficiency of fully convolutional architectures while bridging the gap between high-fidelity physics-based simulations and data-driven surrogate modeling, offering a reliable and efficient surrogate-modeling step toward digital-twin-enabled microstructure evolution prediction.

Accurate prediction of three-dimensional (3D) microstructure evolution remains computationally demanding because high-fidelity phase-field simulations require repeated numerical integration over large volumetric domains and long temporal horizons. This study develops an efficient and scalable physics-guided fully convolutional spatiotemporal framework for direct multi-frame prediction of complete 3D microstructure sequences. The model combines shared 3D spatial encoding and decoding with a factorized latent translator that integrates temporal, local 3D spatial, and channel interactions. A discrete Cahn--Hilliard (CH) residual is incorporated during training to regularize the learned evolution toward the governing dynamics without altering the inference pathway. The framework is evaluated on high-resolution 3D spinodal-decomposition trajectories under nominal, long-horizon, and reduced-temporal-context forecasting. Under full temporal context, the model accurately reproduces volumetric evolution, with average 3D structural similarity remaining above 0.97 over the nominal prediction horizon. Physics guidance becomes increasingly beneficial as temporal information is reduced, improving predictive robustness and preservation of interface-level morphology. The framework also achieves more than a 30-fold wall-clock speedup relative to the reference spectral phase-field solver, while physics guidance introduces no additional inference cost. These results establish direct multi-frame, physics-guided fully convolutional learning as a high-throughput surrogate strategy for dense 3D phase-field dynamics and repeated microstructure forecasting.

Phase-field modeling provides a powerful approach for predicting microstructure evolution but becomes computationally prohibitive for multicomponent and multiphase systems over large spatial and temporal scales. This work presents an AE-GCN-LSTM surrogate framework for long-horizon forecasting of microstructure evolution in the multicomponent AlCrFeNi high-entropy alloy system containing coexisting BCC and FCC phases. A multi-head autoencoder compresses the four elemental concentration fields and phase-field order parameter into latent representations, which are formulated as graphs for learning their spatial and temporal evolution. The framework accurately forecasts microstructure evolution over horizons extending to 3,000,000 simulation timesteps. Its robustness is systematically evaluated under previously unseen conditions without retraining, fine-tuning, or parameter adaptation. These evaluations include variations in FCC precipitate size and initial position, microstructures containing one, two, and five FCC precipitates, and complex phase interactions involving precipitate merging and splitting. Although trained only on 100 x 100 computational domains containing a single nominal alloy composition, the framework is successfully transferred to larger 256 x 256 and 512 x 512 systems and to previously unseen AlCrFeNi compositions. Across the evaluated configurations, the model preserves the dominant phase morphology and compositional evolution while providing computational speedups ranging from approximately 7200 to 62300 relative to conventional phase-field simulations. These results demonstrate that latent graph-based AE-GCN-LSTM forecasting provides a scalable and computationally efficient surrogate for long-horizon simulation of multicomponent, multiphase microstructures and offers a promising foundation for high-throughput alloy design.