Soft Rigid Hybrid Gripper with Inflatable Silicone Pockets for Tunable Frictional Grasping

Soft robots have seen widespread adoption in interactive tasks due to their inherent compliance and adaptability. However, these advantages often come at the cost of stability, posing challenges in a dynamic environment. This limitation is especially critical in soft grippers, where instability under acceleration or external disturbances can result in grasp failure. In this study, we present a continuously stable structure through plastic deformation (CSSPD), integrated into a soft gripper. By leveraging the mechanism of plastic deformation, the gripper maintains continuous configurations without energy input, while the added stiffness ensures both static and dynamic stability. We introduce a bioinspired paw pad that significantly enhances stability and enables sensing-based rapid object grasping. Then we develop the mathematical model and optimize the kirigami structure of the metal layer. Experimental results show that the gripper can sustain a passive holding force of up to 16 N without energy input, achieving performance comparable to pneumatic actuation at 0.3 MPa. When combined with pneumatic actuation, it remains stable under pulsed accelerations of up to 400 m/s^2. It can also passively perch on tree branches for extended periods without power, demonstrating promise for mobile robotic applications.

Conventional robotic grippers face a significant challenge in agricultural automation: the trade-off between compliant, adaptive grasping, pressure balancing among all joints, and high load capacity, often at the cost of high energy consumption. This paper presents a novel hybrid rigid-soft gripper that integrated low-cost, membrane-based pneumatic actuators with 3D-printed dual ratchet-pawl mechanisms to simultaneously achieve shape adaptation, uniform force distribution, and energy-free self-locking. The dual-ratchet structure assembled in an offset configuration significantly increased the angular resolution of the joint locking mechanism. Key experimental results demonstrated the gripper's superior performance: a remarkable maximum load capacity of 4200 g, far exceeding that of conventional soft grippers (45-210 g); more uniform force distribution across object sizes (1.75-35.29% difference ratio) compared to a rigid gripper (56.77-66.44%), with peak contact forces remaining below surface damage thresholds; and a 50.05% reduction in total energy consumption to 42.6 J per grasp cycle, achieved by eliminating the need for continuous pneumatic pressure through the self-locking mechanism, compared to 85.28 J for a conventional soft gripper. The combination of additive manufacturing for ratchets and commercially available materials for pneumatic chambers ensured a low-cost and easily fabricated design. These findings validated that the proposed gripper successfully bridged the gap between soft compliance and rigid reliability, offering a robust and efficient solution for scalable agricultural harvesting and manipulation tasks.

Robots are increasingly used in unstructured environments. The need for them to safely grasp unknown objects without damaging them becomes crucial. Humans achieve this by sensing and quickly responding by adjusting their grasping force. Similarly, effective grasp acquisition in robots requires compliant interaction strategies that can adapt to uncertain object properties and adjust to any instabilities during manipulation. We present a geometry-aware force/torque-based contact estimation method for a coarse position-controlled gripper, combined with an adaptive admittance controller for safe grasp acquisition. The desired contact forces are estimated online to keep stable contact with objects of unknown properties. This enables compliant and stable grasps while avoiding excessive forces. Experiments with objects of different sizes, shapes, stiffnesses, and weights show that the proposed algorithm not only prevents slippage but also applies minimal force to safely grasp an object without causing excessive deformation.