Integration of deep generative Anomaly Detection algorithm in high-speed industrial line

Anomaly detection is nowadays increasingly used in industrial applications and processes. One of the main fields of the appliance is the visual inspection for surface anomaly detection, which aims to spot regions that deviate from regularity and consequently identify abnormal products. Defect localization is a key task, that usually is achieved using a basic comparison between generated image and the original one, implementing some blob-analysis or image-editing algorithms, in the post-processing step, which is very biased towards the source dataset, and they are unable to generalize. Furthermore, in industrial applications, the totality of the image is not always interesting but could be one or some regions of interest (ROIs), where only in those areas there are relevant anomalies to be spotted. For these reasons, we propose a new architecture composed by two blocks. The first block is a Generative Adversarial Network (GAN), based on a residual autoencoder (ResAE), to perform reconstruction and denoising processes, while the second block produces image segmentation, spotting defects. This method learns from a dataset composed of good products and generated synthetic defects. The discriminative network is trained using a ROI for each image contained in the training dataset. The network will learn in which area anomalies are relevant. This approach guarantees the reduction of using pre-processing algorithms, formerly developed with blob-analysis and image-editing procedures. To test our model we used challenging MVTec anomaly detection datasets and an industrial large dataset of pharmaceutical BFS strips of vials. This set constitutes a more realistic use case of the aforementioned network.

Industrial anomaly inspection faces a major challenge due to the lack of real-world anomaly samples. While generative models are used to create anomaly data, existing methods still struggle when handling small-scale anomalies. This failure occurs because extreme downsampling in diffusion models causes the information of small anomalies to be lost in the latent space. To address this, we introduce UniScale, a unified training and inference framework for high-fidelity industrial anomaly generation across arbitrary scales. During training, we introduce an Error-Suppressed Multi-Scale Training (EMT) strategy, which enables the model to learn the rich location-aware textures of anomalies, while suppressing upsampling-induced interpolation errors in texture acquisition, ensuring the model is capable of learning small-scale anomalies, while remaining effective for regular scale anomalies. For inference, we propose Generation-then-Fusion Denoising. It decouples anomaly generation from background integration, preventing small anomalies from being overwhelmed. Extensive experiments demonstrate that our method outperforms state-of-the-art competitors in both anomaly generation quality and downstream detection performance. It achieves a relative IS(a) improvement of 45.86% (from 1.81 to 2.64) on VisA and 37.70% (from 1.22 to 1.68) on MVTec AD 2, while also improving the downstream pixel-level IoU by 4.22% on VisA and AUROC by 6.55% on MVTec AD 2. Code is available at https://github.com/HUST-SLOW/UniScale.

Industrial anomaly inspection is severely hindered by the scarcity of real anomalous data. Zero-shot industrial anomaly generation addresses this by generating anomalies on specific products without requiring any of their real anomalous images. However, existing methods suffer from two critical limitations, i.e., inaccurate anomaly information acquisition and uncontrolled anomaly-product fusion. To overcome these challenges, we propose DeCo, which decouples the anomaly structure from its source product, and explicitly recouples it with the normal textures of the target product. During anomaly information acquisition, Dual-Routing Flow (DR-Flow) binds the texture-invariant anomaly structure to an abnormal token, while a parallel constraint, Product-Invariant Flow (PI-Flow), prevents the abnormal token from binding the source product. During anomaly-product fusion, we propose a hybrid injection to recouple the acquired anomaly structure with the target product, and Product Compatibility Correction (PCC) to compensate for the incompatibility between the acquired anomaly structure and the product. Extensive experiments demonstrate that DeCo establishes a new state-of-the-art. Training downstream detection models on our generated data yields massive pixel AP improvements of 5.1% on MVTec AD and 8.2% on VisA. Code is available at https://github.com/HUST-SLOW/DeCo.