From Phase Prediction to Phase Design: A ReAct Agent Framework for High-Entropy Alloy Discovery

Constructing phase diagrams for multicomponent alloys requires extensive experimental measurements and is a time-consuming task. Here we investigate whether large language models (LLMs) can guide experimental planning for phase diagram construction. In our framework, a general-purpose LLM serves as the experimental planner, suggesting compositions for measurement at each cycle in a closed loop with high-throughput synthesis and X-ray diffraction phase identification. Using this framework, we experimentally constructed the ternary phase diagram of the Co-Al-Ge system at 900 degree C through iterative synthesis and characterization. We compared two strategies that differ in how the initial compositions are selected: one uses predictions from a domain-specific LLM trained on phase diagram data (aLLoyM), while the other relies solely on the general-purpose LLM. The two strategies exhibited complementary strengths. aLLoyM directed the initial measurements toward compositionally complex regions in the interior of the ternary diagram, enabling the earliest discovery of all three novel phases that form only in the ternary system. In contrast, the general-purpose LLM adopted a textbook-like approach which efficiently identified a larger number of phases in fewer cycles. In addition, a simulated benchmark comparing the LLM against conventional machine learning confirmed that the LLM achieves more efficient exploration. The results demonstrate that LLMs have high potential as experimental planners for phase diagram construction.

Accurate phase equilibria are foundational to alloy design because they encode the underlying thermodynamics governing stability, transformations, and processing windows. However, while the CALculation of Phase Diagrams (CALPHAD) provides a rigorous thermodynamic framework, exploring multicomponent composition-temperature space remains computationally expensive and is typically limited to sparse section. To enable rapid phase mapping and alloy screening, we propose a physics-informed graph attention network (GAT) that learns element-aware representations and couples them with thermodynamic constraints for multi-label phase-set prediction in the Ag-Bi-Cu-Sn alloy system. Using about 25,000 equilibrium states generated with pycalphad, each composition-temperature point is represented as a four-node element graph with atomic fractions and elemental descriptors as node features. The model combines graph attention, global pooling, and a multilayer perceptron to predict nine relevant phases. To improve physical consistency, we incorporate thermodynamic constraints, applied as training penalties or as an inference-time projection. Across six binary and three ternary subsystems, the baseline model achieves a macro-F1 score of 0.951 and 93.98% exact-set match, while physics-informed decoding improves robustness and raises exact-set accuracy to about 96% on dense in-domain grids. The surrogate also generalizes to an unseen ternary section with 99.32% exact-set accuracy and to a quaternary section at 700 °C with 91.78% accuracy. These results demonstrate that attention-based graph learning coupled with thermodynamic constraint enforcement provides an effective and physically consistent surrogate for high-resolution phase mapping and extrapolative alloy screening.

Phase-field modeling provides a powerful approach for predicting microstructure evolution but becomes computationally prohibitive for multicomponent and multiphase systems over large spatial and temporal scales. This work presents an AE-GCN-LSTM surrogate framework for long-horizon forecasting of microstructure evolution in the multicomponent AlCrFeNi high-entropy alloy system containing coexisting BCC and FCC phases. A multi-head autoencoder compresses the four elemental concentration fields and phase-field order parameter into latent representations, which are formulated as graphs for learning their spatial and temporal evolution. The framework accurately forecasts microstructure evolution over horizons extending to 3,000,000 simulation timesteps. Its robustness is systematically evaluated under previously unseen conditions without retraining, fine-tuning, or parameter adaptation. These evaluations include variations in FCC precipitate size and initial position, microstructures containing one, two, and five FCC precipitates, and complex phase interactions involving precipitate merging and splitting. Although trained only on 100 x 100 computational domains containing a single nominal alloy composition, the framework is successfully transferred to larger 256 x 256 and 512 x 512 systems and to previously unseen AlCrFeNi compositions. Across the evaluated configurations, the model preserves the dominant phase morphology and compositional evolution while providing computational speedups ranging from approximately 7200 to 62300 relative to conventional phase-field simulations. These results demonstrate that latent graph-based AE-GCN-LSTM forecasting provides a scalable and computationally efficient surrogate for long-horizon simulation of multicomponent, multiphase microstructures and offers a promising foundation for high-throughput alloy design.