SteelDefectX: A Multi-Form Vision-Language Dataset and Benchmark for Steel Surface Defect Analysis

Large-scale Visual-Language Models (LVLMs) have achieved remarkable success in natural visual tasks, yet their application to industrial defect detection remains challenging due to two fundamental limitations: (i) the scarcity of large-scale industrial datasets that cover diverse defect categories across multiple domains, and (ii) the reliance on manual prompts (points, boxes, masks) that introduce subjective noise and lack text-visual interaction for fine-grained understanding. To address these challenges, we introduce a Large-Scale Multi-Modal Industrial Open-Closed benchmark (MMIOC-1M) containing over one million samples across $14$ super-categories, $29$ industrial scenes, and $351$ defect subcategories. To our knowledge, MMIOC-1M is the first unified largest benchmark supporting both open-vocabulary and closed-set industrial detection, providing valuable pre-training data for LVLMs in industrial scenarios. Furthermore, we propose a Refined Text-Visual Prompt Network (RTVPNet) that incorporates three key innovations: (1) an expert-assisted domain projection mechanism that enables rapid adaptation of general vision models to industrial domains, (2) an energy-based sparse sampling strategy that automatically generates refined visual prompts without manual intervention, and (3) a bidirectional text-visual interaction module that enhances cross-modal semantic alignment and understanding. Extensive experiments demonstrate that RTVPNet achieves state-of-the-art performance on MMIOC-1M, LVIS, and COCO benchmarks while maintaining computational efficiency. The dataset and code are available at https://github.com/hellozzk/MMIO.

The bottleneck in learning-based industrial defect detection is often limited not by model capacity, but by the scarcity of labeled defect data: defects are rare, annotations are expensive, and collecting balanced training sets is slow. We present an end-to-end pipeline for synthetic defect generation and annotation, combining Vision-Language-Model-based prompts, LoRA-adapted diffusion, mask-guided inpainting, and sample filtering with automatic label derivation, and demonstrates the potential of real data with realistic synthetic samples to overcome data scarcity. The evaluation is conducted on, a challenging dataset of pitting defects on ball screw drives, and then on a subset of the Mobile phone screen surface defect segmentation dataset (MSD) dataset to test cross-domain transfer. Beyond downstream detector performance, we analyze key stages of the pipeline, including prompt construction, LoRA selection, and sample filtering with DreamSim and CLIPScore, to understand which synthetic samples are both realistic and useful. Experiments with YOLOv26, YOLOX, and LW-DETR show that synthetic-only training does not replace real data. When combined with real data, synthetic defects can preserve performance and yield modest gains in selected BSData training regimes. The MSD transfer study shows that the overall pipeline structure carries over to a second industrial inspection domain, while also highlighting the importance of domain-specific adaptation and annotation-quality control. Overall, the paper provides an end-to-end assessment of diffusion-based industrial defect synthesis and shows that its strongest value lies in strengthening scarce real datasets rather than substituting for them.

Existing video benchmarks evaluate action recognition on consumer videos, egocentric recordings, or simulated industrial environments. They do not test vision-language models under the visual and procedural conditions of real industrial CCTV, where workers appear as distant figures amid dust, steam, low light, glare, occlusion, and overlapping activities. We introduce STEELBENCH, a diagnostic benchmark for industrial surveillance that jointly evaluates per-worker activity recognition, safety-rule reasoning, and annotation provenance. SteelBench contains 1,345 densely annotated clips, curated from 149 hours of operational plant footage and 10,024 candidate clips using temporal deduplication, class balancing, and visibility-aware stratified sampling. Each clip includes dense per-worker action labels, PPE attributes, spatial context, and safety-rule annotations. Because model-assisted annotation can shape the labels later used for model evaluation, SteelBench includes a provenance-aware audit protocol. The protocol measures label influence, evaluates sensitivity to ground-truth provenance, and reports a human reference from expert-reviewed labels. Applying this audit, we find that unaudited VLM-sourced ground truth can inflate same-family model accuracy by up to 17 percentage points. Across nine VLMs from four architectural families, the best model reaches only 42.6% action accuracy, compared with an 84.6% human benchmark. Performance also fragments across recognition, robustness, calibration, and safety reasoning. Even when models predict the correct action, 37-58% of cases still yield incorrect safety judgments, and no model passes more than 2 of 5 diagnostic checks. The dataset is publicly available on Hugging Face.