Organizations: Mechanical and Industrial Engineering Louisiana State University Baton Rouge, LA 70803 · Department of Computer Science Missouri University of Science and Technology Missouri S&T, Rolla, MO 65409
Metal additive manufacturing (AM) enables the fabrication of safety-critical components, but reliable quality assurance depends on high-fidelity sensor streams containing proprietary process information, limiting collaborative data sharing. Existing defect-detection models typically treat melt-pool observations as independent samples, ignoring layer-wise physical couplings. Moreover, conventional privacy-preserving techniques, particularly Local Differential Privacy (LDP), lead to severe utility degradation because they inject uniform noise across all feature dimensions. To address these interrelated challenges, we propose FI-LDP-HGAT. This computational framework combines two methodological components: a stratified Hierarchical Graph Attention Network (HGAT) that captures spatial and thermal dependencies across scan tracks and deposited layers, and a feature-importance-aware anisotropic Gaussian mechanism (FI-LDP) for non-interactive feature privatization. Unlike isotropic LDP, FI-LDP redistributes the privacy budget across embedding coordinates using an encoder-derived importance prior, assigning lower noise to task-critical thermal signatures and higher noise to redundant dimensions while maintaining formal LDP guarantees. Experiments on a Directed Energy Deposition (DED) porosity dataset demonstrate that FI-LDP-HGAT achieves 81.5% utility recovery at a moderate privacy budget (epsilon = 4) and maintains defect recall of 0.762 under strict privacy (epsilon = 2), while outperforming classical ML, standard GNNs, and alternative privacy mechanisms, including DP-SGD across all evaluated metrics. Mechanistic analysis confirms a strong negative correlation (Spearman = -0.81) between feature importance and noise magnitude, providing interpretable evidence that the privacy-utility gains are driven by principled anisotropic allocation.
Figures & tables
Figure 1: Framework for utility-preserving private feature release. Structured multimodal records are encoded, privatized via importance-aware anisotropic LDP (FI-LDP), and processed through a stratified Hierarchical Graph Attention Network (HGAT) for defect prediction.
Method
Target
Privacy type
Formal
Main relevance / limitation
SIA+ASIG [ 5 ]
Raw images
Heuristic
No
De-identifies melt-pool images through stochastic augmentation and surrogate generation, but does not provide a formal privacy bound for learned embeddings.
MNP [ 21 ]
Model weights
(ϵ,δ) -DP
Yes
Perturbs model parameters during distributed training; protects the model rather than released feature representations.
Blockchain/Encryption [ 36 , 28 ]
Data in transit
Access control
No
Ensures integrity and secure transmission, but does not address statistical privacy or utility-aware feature perturbation.
Federated learning [ 42 , 54 ]
Training data
Varies
Optional
Avoids raw-data centralization, but requires iterative communication and is not designed for single-shot feature release.
FI-LDP (Proposed)
Feature embeddings
(ϵ,δ) -LDP
Yes
Applies importance-guided anisotropic noise to graph-ready feature embeddings, enabling formal privacy with downstream graph learning utility.
Table 1: Comparison of privacy-preserving methods relevant to manufacturing analytics. The table highlights the protection target, privacy mechanism, and the main limitation of each method relative to graph-ready feature release.
Figure 2: High-level overview of the utility-preserving private graph learning framework for in-situ porosity prediction. The pipeline integrates (i) porous-targeted data augmentation to address class imbalance, (ii) a supervised warmup phase for feature importance estimation, and (iii) importance-aware anisotropic Local Differential Privacy (FI-LDP) for secure feature release to a stratified Hierarchical Graph Attention Network (HGAT).
Symbol
Description
G=(V,E)
Layer-stratified process graph with nodes V and edges E .
vi
Node corresponding to a localized melt-pool observation.
ξi=(Ii,si,gi,yi)
Multimodal record: thermal patch, process-state features, geometric context, and label.
Geometric context (layer index and in-layer coordinates; optional part/toolpath attributes).
Table 2: Nomenclature. Key symbols used in the proposed FI-LDP-HGAT framework.
Figure 3: Porous-targeted augmentation operators used during training. The four transformations (A1)–(A4) are applied only to minority-class (porous) thermal frames to increase defect-signal diversity under severe class imbalance. The operators emulate sensor noise, intensity drift, mild registration errors, and interpolated defect signatures; validation and test splits remain unaugmented.
Figure 4: Multimodal feature extraction and fusion for node representation. Each node feature xi concatenates an image-derived embedding zi(img)=fθ(Ii) (thermal fingerprints) with a context embedding zi(ctx)=gϕ(si,gi) capturing process-state and geometric descriptors. This fused representation is used for warmup importance estimation and as the input to FI-LDP privatization in subsequent stages.
Figure 5: Graph construction pipeline for FI-LDP-HGAT. (a) Porous-targeted augmentation applies transformation operators F(⋅) to minority-class thermal patches to increase defect-signal diversity during training (Sec. 3.2 ). (b) Node and edge formation for the layer-stratified hybrid k NN graph: each node aggregates an image embedding from the thermal patch and a context vector of process/geometric features (Sec. 3.3 ). Within each physical layer, edges connect each node to its k nearest neighbors under the hybrid distance in Eq. ( 13 ), combining in-layer spatial proximity and thermal embedding similarity.
Figure 6: HGAT message passing with attention. Edge priors bias attention toward spatially/thermally consistent neighbors, while learned coefficients adaptively weight neighborhood contributions for node-level porosity inference.
Figure 7: Effect of isotropic vs. importance-guided local privatization on graph features. (a) Uniform-LDP (isotropic Gaussian noise). A single privacy budget is enforced by injecting the same noise scale into every feature coordinate, perturbing task-critical “thermal fingerprint” dimensions and redundant dimensions equally. This uniform corruption distorts the relative geometry of node embeddings and can weaken attention-based neighborhood aggregation. (b) FI-LDP (importance-guided anisotropic noise). The privacy budget is redistributed across coordinates using the warmup-derived importance prior q , assigning smaller noise to high-importance coordinates and larger noise to low-importance coordinates under the same (ϵ,δ) guarantee. This preserves task-relevant subspaces while maintaining local privacy for feature release.
Table 3: Non-private baseline comparison. All methods use the same data split. Feature columns indicate the input representation: Img = ResNet-18 image embedding; Multi = image + process-state + geometric context; Graph = layer-stratified k NN topology.
Table 4: Privacy-aware method comparison at fixed privacy budgets. All methods use the same HGAT backbone and graph topology for fair comparison. F1∗ denotes the test F1-score at a validation-optimized threshold.
Figure 8: Mechanism insight for FI-LDP at ϵ=2.0 : importance-guided anisotropic perturbation. (a) Normalized importance scores (sorted) show that predictive utility is concentrated in a small subset of embedding coordinates. (b) Allocated Gaussian noise scale σj per coordinate: Uniform-LDP applies a constant σ , whereas FI-LDP assigns smaller σj to high-importance coordinates and larger σj to low-importance ones under the same privacy budget. (c) Utility–noise coupling: scatter of importance vs. allocated σj with a fitted trend, showing a strong negative monotonic association (Spearman ρ=−0.81 ), i.e., FI-LDP perturbs informative coordinates less aggressively.
Figure 9: Privacy–utility frontier for FI-LDP and Uniform-LDP. Metrics are reported across ϵ∈[0.5,8.0] under a fixed protocol (same split; seed-averaged runs). (a) AUC and (b) AUPR summarize threshold-free ranking quality. (c) [email protected], (d) [email protected], and (e) [email protected] are computed at the default decision threshold t=0.5 . (f) F1∗ is evaluated at a validation-optimised threshold t∗ , representing the best calibrated operating point. FI-LDP exhibits a higher utility ceiling in the moderate-privacy regime ( ϵ≈2 – 4 ), while both methods converge at larger budgets as privacy-induced distortion diminishes.
ϵ
AUC
AUPR
F1 ( t=0.5 )
F1 ∗ (tuned)
Recovery %
0.5
0.792
0.302
0.361
0.440
46.7%
1.0
0.826
0.429
0.490
0.537
57.0%
2.0
0.913
0.664
0.647
0.685
72.8%
4.0
0.936
0.751
0.677
0.767
81.5%
8.0
0.943
0.766
0.776
0.801
85.1%
Table 5: FI-LDP utility scaling across privacy budgets. Recovery % is computed relative to F1oracle∗=0.941 .
Configuration
Oversampling
AUC
AUPR
Recall
Full Framework
True
0.913
0.664
0.762
w/o Oversampling
False
0.165
0.036
0.125
w/o Anisotropy ( β=0 )
True
0.884
0.621
0.711
Thermal-only Graph ( α=0 )
True
0.666
0.638
0.650
Table 6: Ablation study of framework components at ϵ=2.0 .
Category
Parameter
Value
Data / Protocol
Train/Val/Test split
0.6 / 0.2 / 0.2
Seed-averaged evaluation (runs)
5
Decision threshold(s)
t=0.5 ; t∗ tuned on val
Graph Construction
Node feature dimension ( d )
64
Connectivity mixing coefficient ( α )
main; α=0 (ablation)
Stratified grouping (layer-wise)
enabled
Table 7: Reproducibility checklist and key hyperparameters for FI-LDP-HGAT.
Department of Bioengineering, Imperial College London, United Kingdom · Artificial Intelligence Computing Research Laboratory, Electronics and Telecommunications Research Institute (ETRI), Daejeon, Republic of Korea · Imperial Global Singapore, Imperial College London, Singapore +1