From LLM to Silicon: RL-Driven ASIC Architecture Exploration for On-Device AI Inference

Although existing frameworks for large language model (LLM) inference on CPUs are mature, they fail to fully exploit the computation potential of many-core CPU platforms. Many-core CPUs are widely deployed in web servers and high-end networking devices, and are typically organized into multiple NUMA nodes that group cores and memory. Current frameworks largely overlook the substantial overhead of cross-NUMA memory access, limiting inference scalability and intelligence enabling on such platforms. To address this limitation, we build ArcLight, a lightweight LLM inference architecture designed from the ground up for many-core CPUs. ArcLight integrates efficient memory management and thread scheduling, and introduces finely controlled tensor parallelism to mitigate the cross-node memory access wall. Experimental results show that ArcLight significantly surpasses the performance ceiling of mainstream frameworks, achieving up to 46% higher inference throughput. Moreover, ArcLight maintains compatibility with arbitrary CPU devices. ArcLight is publicly available at https://github.com/OpenBMB/ArcLight.

Large language model (LLM) agents optimize the power, performance, and area (PPA) of register-transfer-level (RTL) designs by iterating over edits, synthesis, and PPA analysis, paying a dollar cost for every LLM call. Prior agents report the quality reached without its normalized cost, attribute that quality to an engineered cross-design memory, and hold the reasoning effort of every call fixed. We propose Ares with three corresponding innovations. (1) We introduce a normalized dollar cost per LLM call reported alongside the figure of merit (FoM), enabling fair comparison across effort levels and optimizers. (2) Using this accounting, we find the construction of the long-term memory matters little. An engineered memory brings no dependable gain over a plain concatenation of the same experience. (3) We instead adapt the per-call reasoning effort by escalating to deeper reasoning only once progress at a lower effort stalls, via a patience counter fit on 21 training designs, allocating reasoning where it pays rather than uniformly across all iterations. On three test designs unseen during training, the effort policy lowers the FoM by 22-28% with Opus 4.6 and by 18-34% with GPT-5.5, where the best fixed effort reaches 20-24% and 19-29%, respectively, at equal normalized cost. Ares closes on average 91% of the gap from an LLM-drafted multiply-accumulate unit to its highly hand-optimized counterpart. It also reaches a 5% lower FoM than state-of-the-art Dr. RTL at only 35% of its cost.

Modern AI workloads and the hardware that runs them evolve on different timescales: architectural definition precedes volume silicon by years, while target workloads shift in months. Design decisions are therefore committed under deep uncertainty and paid for twice, once in the generality added as a hedge, and again when new workloads map poorly onto frozen silicon. As Moore's Law stagnates, specialization is the main remaining source of performance-per-watt and demands a design cycle that runs at the cadence of the workloads. We present an end-to-end AI system that collapses the software-to-silicon stack into a single optimization loop, where hardware and software are co-designed and verified under one objective. Its first demonstration is Redwood, a frontier AI accelerator built for single-batch, low-power, ultra-low-latency inference for physical AI. From a high-level specification by two human architects, the system autonomously generated the performance model, RTL design, UVM environments, formal proofs, firmware, and kernels in under two weeks with no human intervention below the specification. Every block reached 95% coverage via commercial EDA tools, our proprietary formal engine, and hardware-in-the-loop validation. Specification changes were reverified and redeployed to hardware in under 48 hours. Redwood Nano, its ultra-low-power FPGA variant, runs multi-billion-parameter models like Llama and Qwen. Projected onto Samsung 8 nm, the Jetson Orin Nano's process class, Redwood delivers 1.75x the throughput at 1.9x lower power, a 3.4x performance-per-watt gain against a measured Jetson baseline on the same models. Qwen running on Redwood also helped design next-generation Redwood, an early step toward recursive self-improvement. To our knowledge, this is the first production-worthy AI accelerator designed end-to-end by an AI system and running a modern AI model.