Towards Automated Solar Panel Integrity: Hybrid Deep Feature Extraction for Advanced Surface Defect Identification

The increasing global deployment of solar photovoltaic (PV) systems needs robust, scalable, and automated inspection technologies capable of detecting a wide range of panel flaws under a variety of operating situations. The lack of large-scale, multi-modal, publicly available annotated datasets is a major obstacle preventing advancement in this field. We introduce SolarFCD, an extensive dataset of solar panel defects created by methodically combining and reconciling three publicly accessible datasets covering two imaging modalities: RGB/Drone images and Thermal Infrared. The dataset consist of 4,435 images arranged under four unified defect classes such as: healthy images, Surface Obstruction, structural fault, and electrical fault. The dataset was divided into training, validation, and test splits at an 80:10:10 ratio through methodical label mapping, near-duplicate removal, and targeted augmentation of minority classes. Sixteen classification architectures from five design families were trained and assessed on the dataset to provide repeatable benchmark baselines. With an accuracy of 86.68%, precision of 88.65%, recall of 88.62%, and F1-score of 88.17%, ResNet101V2 performed the best overall. Per-class results showed balanced detection across all four defect categories within a narrow performance band of less than 1.2 percentage points. To promote open and repeatable research in automated PV inspection and solar energy operations and maintenance, the dataset, annotation files, and baseline code are made openly available.

Automated solar filament detection using deep learning faces several challenges. Semantic segmentation of solar filaments is a complicated multiscale feature extraction task with long-tail distribution. Furthermore, a large-scale, highly complete, and finely detailed dataset has become mandatory for providing abundant information. To address these challenges, we present a series of machine learning approaches to develop a solar filament detection workflow that performs superbly. First, we manually annotated a small-scale solar filament dataset based on H$α$ spectra called MHAS. Next, we developed the Multiscale ORiented DENdritic (MORDEN) model, a semantic segmentation model focusing on multiscale feature extraction. We also introduced the Dense Conditional Random Field (DenseCRF) and Density-Based Spatial Clustering of Applications with Noise (DBSCAN) methods for post-processing. Using the proposed workflow, we generated a large-scale, high-quality dataset called AHAS. Experimental results demonstrate that MORDEN outperforms several existing solar filament semantic segmentation models with open access. DenseCRF has been demonstrated to effectively capture fine edge details. We also evaluated the effects of data scaling and the reliability of DBSCAN and found that both approaches yield satisfactory performance. Multiple visualization results substantiate our quantitative findings. Our work provides a foundation for maximizing the potential of deep learning models for solar filament detection.

The rapid expansion of solar photovoltaic (PV) systems has increased the need for reliable and scalable fault classification, as manual inspection is impractical at scale. Thermal infrared (IR) imaging provides a non-contact solution for identifying PV faults; however, accurate classification remains challenging due to class imbalance, limited texture information, and subtle thermal differences. In this work, we investigate the applicability of Joint-Embedding Predictive Architecture (JEPA) for thermal IR PV fault classification across various scenarios and propose JEFFNet (JEPA-EFFicientNet), a multibranch architecture that combines JEPA-based self-supervised representation learning with EfficientNetV2-S-based supervised convolutional feature extraction. JEFFNet fuses semantic representations from a JEPA-pretrained Vision Transformer with convolutional features from EfficientNetV2-S, enabling complementary feature learning. JEFFNet is evaluated on two public thermal IR datasets, PVF-10 and InfraredSolarModules (ISM), for both multiclass and derived binary (healthy/faulty) classification. On PVF-10, JEFFNet achieves an F1-score of $93.21$ and an accuracy of $94.33$ in the 10-class task, and an F1-score of $97.53$ and an accuracy of $96.41$ in the derived 2-class task. On ISM, JEFFNet achieves an F1-score of $72.60$ and an accuracy of $83.88$ in the 12-class task, and an F1-score of $94.69$ and an accuracy of $94.78$ in the derived 2-class task. JEFFNet also uses only 108.6M parameters versus 205.91M for GEPFNet, a 47.2% reduction. These results demonstrate that combining self-supervised semantic and supervised convolutional features provides an effective, parameter-efficient solution for thermal IR PV fault classification. The source code is publicly available at https://github.com/Azimi2kht/JEFFNet