Unsupervised Anomaly Detection in Process-Complex Industrial Time Series: A Real-World Case Study

Despite the increasing sophistication of industrial AI systems, the ability to reliably detect subtle and noisy anomalies in complex time series data remains a critical yet unresolved challenge. In large-scale industrial applications, labeling time series data is often prohibitively expensive and time-consuming, making unsupervised learning a practical and widely adopted approach. However, existing unsupervised methods frequently struggle to distinguish near-normal anomalies from normal patterns and are vulnerable to noise contamination within normal samples. To address these limitations, we propose a novel framework that leverages active learning to iteratively enhance the performance of unsupervised models. Our framework's core contributions are (1) a masked time-series reconstruction feedback strategy that forces the model to learn robust temporal dependencies, and (2) a minimax learning strategy that promotes robustness by differentially treating normal and abnormal samples. This process encourages the model to better capture the dynamics of subtle and noisy patterns. The proposed framework is evaluated across 28 test cases involving four multivariate time-series datasets and seven unsupervised backbone models. Experimental results demonstrate a 12.39% improvement in AUC compared to the original models, confirming that our method can be readily integrated into existing unsupervised reconstruction-based anomaly detection systems to significantly enhance their performance.

Time series anomaly detection is a crucial task in various domains, including finance, healthcare, and industry. However, existing methods often struggle to generalize across different datasets, especially when anomalies are subtle or context-dependent. To solve this issue, we introduce ChronosAD, a novel architecture for anomaly detection that uses a time series foundation model as a feature extractor. Specifically, it employs a two-stage pipeline: first, it uses the foundation model to extract embeddings for each time series in a zero-shot manner. Then, a custom-developed Temporal Block, composed of Bidirectional Long Short-Term Memory (BiLSTM) and Multi-Head Attention, refines these embeddings to capture temporal dependencies and highlight salient patterns. Unlike previous approaches, our model requires minimal task-specific tuning and demonstrates robust generalization across a wide range of domains, including industrial, medical, cyber-physical, and automotive systems. Extensive experiments on 11 benchmarks show that ChronosAD outperforms existing methods by 4.72% in AUC and 6.60% in AP on average. The source code is available at https://github.com/intelligolabs/ChronosAD.

Effective anomaly detection frameworks are a central pillar of the Industry 4.0 paradigm. In this paper, we introduce an Optimal Transport (OT)-based framework for anomaly detection, designed to detect deviations from normal behaviour in time-series sensor data. The OT-based method requires minimal user input and adapts to real-time data without the need for labelled training data. Our method effectively addresses existing limitations related to data labelling, generalisability, and scalability, demonstrating resilience against short-term fluctuations, noise, and data gaps - common challenges in industrial environments. Additionally, our method provides counterfactual explanations improving the auditability of the approach when deployed in industrial settings. The proposed method learns the mapping between normal and observed operating conditions through a sliding reference window that adapts to the dynamicity of the data. We evaluate our approach on three industrial datasets, from shipping, industrial HVAC systems, and publicly available benchmark data. The method was highly effective in identifying anomalies and reducing false positives, outperforming traditional methods, while maintaining computational efficiency and ease of configuration.