Physics-Grounded Multi-Agent Architecture for Traceable, Risk-Aware Human-AI Decision Support in Manufacturing
Authors: Danny Hoang, Ryan Matthiessen, Christopher Miller, Nasir Mannan, Ruby ElKharboutly, David Gorsich, Matthew P. Castanier, Farhad Imani
Abstract
High-precision CNC machining of free-form aerospace components requires bounded compensations informed by inspection, simulation, and process knowledge. Off-the-shelf large language model (LLM) assistants can generate text, but they do not reliably execute risk-constrained multi-step numerical workflows or provide auditable provenance for high-stakes decisions. We present multi-agent knowledge analysis (MAKA), a human-in-the-loop decision-support architecture that separates intent routing, tools-only quantitative analysis, knowledge graph retrieval, and critic-based verification that enforces physical plausibility, safety bounds, and provenance completeness before recommendations are surfaced for human approval. MAKA is instantiated on a Ti-6Al-4V rotor blade machining testbed by fusing virtual-machining path-tracking error fields, cutting-force and deflection simulations, and scan-based 3D inspection deviation maps from 16 blades. The analysis decomposes deviation into an evidence-linked pathing component, a drift-based wear proxy capturing systematic evolution across parts, a residual systematic compliance term, and a variability proxy for instability-aware escalation. In a three-level tool-orchestration benchmark (single-step through ≥3-step stateful sequences), MAKA improves successful tool execution by up to 87.5 percentage points relative to an unstructured single-model interaction pattern with identical tool access. Digital twin what-if studies show MAKA can coordinate traceable compensation candidates that reduce predicted surface deviation from order 10−2in to approximately ±10−3in over most of the blade within the simulation environment, providing a pre-deployment verification signal for risk-aware human decision-making.
Generalization across agentic tool-calling environments remains a central challenge for reliable agentic reasoning systems. Although large language models achieve strong results on individual benchmarks, their ability to compose reasoning strategies, preserve intermediate states, and coordinate tools across domains remains underexplored. We present MAVEN (Modular Agentic Verification and Execution Network), a lightweight symbolic reasoning scaffold for structured decomposition, adaptive tool orchestration, and intermediate verification. We evaluate MAVEN across established tool-calling benchmarks, including BFCL v3, TauBench, Tau2Bench, AceBench, and introduce MAVEN-Bench, a stress-test benchmark for multi-step mathematical and physical reasoning with explicit verification and adversarial task composition. MAVEN-Bench exposes a substantial gap between partial reasoning quality and end-to-end task success; in direct MAVEN-Bench runs, MAVEN improves its GPT-OSS-120b base model from 48% to 71% accuracy without additional training. It also remains competitive with frontier proprietary baselines while using an open-weight backbone with an estimated cost ratio of roughly 1/10, suggesting that lightweight verification-centered scaffolds can strengthen compositional reasoning and motivate more process-aware evaluation of agents in the wild.
Omkar Ghugarkar, Vishvesh Bhat, Muhammad Ahmed Mohsin +1
Multi-agent systems (MAS) can substantially extend the reasoning capacity of large language models (LLMs). Most MAS frameworks aggregate agent outputs via simple majority voting, discarding the evidential structure of reasoning traces. Majority voting is brittle under confabulation consensus, where agents share correlated biases and converge on the same incorrect rationale. We introduce AgentAuditor, which moves beyond frequency-based aggregation by organizing agent traces into a Reasoning Tree that explicitly represents agreements and divergences in their reasoning. AgentAuditor resolves conflicts by comparing branch-level evidence at critical divergence points, turning global adjudication into efficient, localized verification. We further propose Anti-Consensus Preference Optimization (ACPO), which trains the adjudicator with evidence-verified preference supervision to reduce conformity to misleading majority cues. Across four MAS frameworks and multiple reasoning benchmarks, AgentAuditor consistently improves aggregation performance over majority voting, with gains of up to 5% absolute accuracy while remaining token-efficient.
Large Language Models (LLMs) are increasingly deployed as autonomous agents that reason, use tools, and act over multiple steps. Yet most hallucination benchmarks still evaluate only the final output, missing failures that originate in intermediate Thought-Action-Observation steps. We present Trajel, a dataset and evaluation framework for auditing trajectory-level hallucinations in multi-agent industrial workflows. Trajel introduces a five-type hallucination taxonomy (factual, referential, logical, procedural, and scope-based) over expert-annotated agent traces from AssetOpsBench. We benchmark supervised detection models at the subtask, trajectory, and long-context levels. Our results show that the most common failure modes are missed by existing benchmarks, that nearly half of hallucinated trajectories involve multiple types at once, and that automated detectors with high binary accuracy still misclassify the subtlest types. Trajectory-aware detection significantly outperforms standard post-hoc verification, making taxonomy-grounded evaluation necessary for safer agentic deployment.