Organizations: Department of Mechanics and Aerospace Engineering, Southern University of Science and Technology, Shenzhen 518055, China · Shenzhen Key Laboratory of Complex Aerospace Flows, Southern University of Science and Technology, Shenzhen 518055, China · Shenzhen Tenfong Technology Co., Ltd., Shenzhen 518000, China · Ningbo Key Laboratory of Advanced Manufacturing Simulation, Eastern Institute of Technology, Ningbo2026 315200, China
High-fidelity computational fluid dynamics (CFD) is crucial to vehicle aerodynamic analysis, but its cost still constrains early-stage design exploration. Machine-learning-based surface-field prediction offers a faster alternative if the model can efficiently capture both global flow context and local geometric detail. This work proposes a machine-learning-based method, named the geometry-aware triplane field network (GTF-Net), for vehicle aerodynamic pressure and wall shear stress prediction. GTF-Net constructs triplane features directly from sampled surface points through a shared multilayer perceptron (MLP) and smooth bilinear rasterization. The planes are then processed by a dual-stream backbone that combines adaptive Fourier neural operator (AFNO) spectral mixing with convolutional neural network (CNN) refinement, so long-range aerodynamic coupling and local geometry-induced variations are modeled in the same representation. At query stage, sampled triplane features are combined with vehicle-aligned directional coordinates, normal-projection features, and a voxel-based curvature proxy. GTF-Net is compared with Transolver, geometry-informed neural operator (GINO), and TripNet, a triplane-based surrogate model. GTF-Net improves the relative L2 error from the strongest baseline value of 0.157 to 0.145 for pressure prediction and from 0.237 to 0.226 for wall shear stress prediction. Ablation results show that AFNO mixing, local CNN refinement, and query-side geometric encoding each contribute to accuracy, supporting the proposed mechanism of combining structured triplane representation with explicit aerodynamic geometry cues.
Machine-learning surrogate models offer a promising alternative to high-fidelity Computational Fluid Dynamics (CFD) simulations for aerodynamic analysis and design. However, constructing accurate surrogates for realistic aircraft configurations remain challenging due to complex geometries, multiple flow regimes, and limited training data. This work presents the methodology that achieved first place in the ONERA CRM Wall Distribution Regression Challenge, which focuses on predicting pressure and skin-friction coefficient distributions over the NASA Common Research Model wing-body-pylon-nacelle configuration under different operating conditions. The proposed approach formulates the problem as a conditional neural field mapping spatial coordinates, surface normals, and operating conditions to aerodynamic wall quantities. Fourier feature encoding, a relative squared error objective aligned with the challenge metric, ensemble learning, and k-fold cross-validation are progressively introduced to improve prediction accuracy and exploit the limited training data. Beyond presenting the final methodology, the paper documents the successive model design choices that led to the winning solution through a comprehensive ablation study and discusses several alternative approaches that were investigated but ultimately discarded. On the hidden competition test set, the proposed methodology achieves an overall score of 8.81, outperforming the strongest organizer-provided baseline, which achieved a score of 8.64, while requiring approximately three orders of magnitude fewer trainable parameters. These results illustrate that carefully designed coordinate-based neural fields constitute an efficient and robust framework for aerodynamic surrogate modeling on complex geometries under limited-data conditions.
Accurate machine-learning models for aerodynamic prediction are essential for accelerating shape optimization, yet remain challenging to develop for complex three-dimensional configurations due to the high cost of generating training data. This work introduces a methodology for efficiently constructing accurate surrogate models for design purposes by first pre-training a large-scale model on diverse geometries and then fine-tuning it with a few more detailed task-specific samples. A Transformer-based architecture, AeroTransformer, is developed and tailored for large-scale training to learn aerodynamics. The methodology is evaluated on transonic wings, where the model is pre-trained on SuperWing, a dataset of nearly 30000 samples with broad geometric diversity, and subsequently fine-tuned to handle specific wing shapes perturbed from the Common Research Model. Results show that, with 450 task-specific samples, the proposed methodology achieves 0.36% error on surface-flow prediction, reducing 84.2% compared to training from scratch. The influence of model configurations and training strategies is also systematically studied to provide guidance on effectively training and deploying such models under limited data and computational budgets. To facilitate reuse, we release the datasets and the pre-trained models at https://github.com/tum-pbs/AeroTransformer. An interactive design tool is also built on the pre-trained model and is available online at https://webwing.pbs.cit.tum.de.
Computational Fluid Dynamics (CFD) is central to race-car aerodynamic development, yet its cost -- tens of thousands of core-hours per high-fidelity evaluation -- severely limits the design space exploration feasible within realistic budgets. AI-based surrogate models promise to alleviate this bottleneck, but progress has been constrained by the limited complexity of public datasets, which are dominated by smoothed passenger-car shapes that fail to exercise surrogates on the thin, complex, highly loaded components governing motorsport performance. This work presents three primary contributions. First, we introduce a high-fidelity RANS dataset built on a parametric LMP2-class CAD model and spanning six operating conditions (map points) covering straight-line and cornering regimes, generated and validated by aerodynamics experts at Dallara to preserve features relevant to industrial motorsport. Second, we present the Gauge-Invariant Spectral Transformer (GIST), a graph-based neural operator whose spectral embeddings encode mesh connectivity to enhance predictions on tightly packed, complex geometries. GIST guarantees discretization invariance and scales linearly with mesh size, achieving state-of-the-art accuracy on both public benchmarks and the proposed race-car dataset. Third, we demonstrate that GIST achieves a level of predictive accuracy suitable for early-stage aerodynamic design, providing a first validation of the concept of interactive design-space exploration -- where engineers query a surrogate in place of the CFD solver -- within industrial motorsport workflows.
Nicholas Thumiger, Andrea Bartezzaghi, Mattia Rigotti +5