Projection-based coupling of infrared thermography and stereocorrelation-based digital image correlation
Authors: Jendrik-Alexander Tröger, Lutz Müller-Lohse, Stefan Hartmann
Organizations: Institute of Applied Mechanics, Clausthal University of Technology, Adolph-Roemer-Straße 2a, 38678 Clausthal-Zellerfeld, Germany
Abstract
Full-field measurement techniques such as digital image correlation and infrared thermography are prevalent in experimental solid mechanics. Digital image correlation is used to analyze surface deformation, while infrared thermography quantifies surface temperature fields. However, sophisticated procedures are necessary to express both datasets in the same Lagrangian frame, especially when analyzing non-flat surfaces. In this study, we propose an external projection-based coupling that uses the pinhole camera model to relate two-dimensional temperature data measured by infrared thermography to three-dimensional point coordinates from stereocorrelation-based digital image correlation. Unlike existing multiview approaches, we utilize two independently calibrated industrial-grade systems and augment the experimental evaluation with the pinhole camera model. The projection matrix of the camera model is calibrated using a single image of a reference object. Through this projection, temperature fields are accurately represented at material points. Our method is particularly suited for, but not restricted to, curved surfaces and straightforward to embed in existing experimental protocols, as the image registration is kept as is. Additionally, we propose using radial basis functions as a global interpolation ansatz in both space and time to compute in-plane temperature gradients and even temperature rates on curved surfaces, thereby providing an extensive and information-rich full-field dataset.
Accurate geometric calibration of RGB-thermal infrared (TIR) stereo camera systems is essential for multimodal building envelope analysis, yet remains challenging when low-cost thermal sensors with very low spatial resolution are employed. This paper presents a practical stereo calibration framework for an RGB camera (2028 x 1520 px) paired with a TIR camera operating at only 80 x 62 px - a pixel-count ratio of approximately 1:625. An active OLED screen dynamically switches modality-specific patterns (checkerboard for TIR, ChArUco for RGB) on a single physical surface, providing controlled and repeatable thermal contrast. A dedicated corner detection algorithm combining perspective rectification, Hessian saddle-point analysis, and Mean Shift localisation achieves reliable checkerboard detection at 80 x 62 px without per-frame parameter tuning. A baseline-constrained bundle adjustment enforces physically consistent rig geometry under the planar-calibration-object degeneracy, yielding a stereo baseline of 32.7 mm (nominal 30 mm) with an overall reprojection error of 0.382 px. The system is validated on a thermally active building mock-up using constant-depth and per-pixel depth estimation, demonstrating consistent TIR-to-RGB projection suitable for building energy performance assessment.
Michał Król, Michał Salamonowicz, Władysław Skarbek +1
Thermal imaging remains effective under adverse illumination, yet passive long-wave infrared (LWIR) measurements often lack fine texture. Existing thermal texture imaging approaches commonly rely on spectral sensing or registered auxiliary modalities, incurring substantial data throughput or vulnerability to cross-modal degradation. We introduce T2exture, a sparsely perturbed thermal texture imaging framework that aims to reconstruct temporally dense thermal texture sequences from densely sampled passive frames and a few actively perturbed keyframes. We define thermal texture as the residual between a source-on observation and its corresponding source-off passive state. Under sparse LWIR illumination and rapid quasi-steady paired acquisition, this residual attenuates the passive-emission background and approximates a source-induced reflected response, exposing localized material- and geometry-dependent texture. T2exture reconstructs a dense sequence of this source-conditioned response through two stages. Stage 1 estimates the unobserved source-off passive state at each active instant from neighboring passive frames to obtain reliable differential texture anchors. Stage 2 combines sparse anchors with passive structural context near each target time to reconstruct the dense sequence. On the simulated benchmark, T2exture adds only 0.20M parameters to AMT-L while improving PSNR by 6.66 dB. Extensive evaluations on simulated and real acquisitions further show clearer texture recovery and stronger structural preservation than representative VFI baselines. These results establish T2exture as a practical framework for thermal texture imaging under sparse active acquisition.
Inferring latent physical properties from sensory observations is a fundamental challenge in machine perception. Among available sensing modalities, thermal imaging is particularly promising because temperature evolution is directly governed by heat-transfer physics and therefore encodes information about underlying thermophysical properties of a scene. Recovering spatially resolved thermophysical properties from thermal observations could transform applications ranging from digital twins and infrastructure monitoring to robotics and scientific imaging. However, existing thermal scene reconstruction methods can recover temperature fields in complex 3D environments without identifying the thermophyiscal properties that govern thermal evolution, whereas inverse methods provide physically interpretable parameter estimation but typically rely on simplified geometries and controlled experimental conditions. Here we introduce ThermoField, a framework that unifies thermal scene reconstruction and thermophysical parameter estimation through differentiable heat-transfer simulation. The proposed framework represents these quantities as spatially varying neural fields and constrains them through scene geometry, governing heat-transfer physics, and temporal thermal observations. We demonstrate that ThermoField jointly reconstructs geometry, estimates spatially varying thermal diffusivity, and predicts thermal evolution under previously unseen environmental conditions. By integrating neural scene representations with differentiable heat-transfer solver, the framework enables physically interpretable parameter inference in complex 3D scenes. Our results establish a bridge between thermal scene reconstruction and inverse heat-transfer analysis, providing a unified approach for geometry reconstruction, thermophysical property estimation, and predictive thermal simulation from thermal observations.