cs.ROJul 10, 2026

PinFT: Miniature 5-Axis Force/Torque Sensor Embeddable to Tweezer-like Tool

Authors: Leo KingJenny ChenTae Myung Huh

Organizations: Dept. of Electrical and Computer Engineering, University of California Santa Cruz, Santa Cruz, CA, USA.

Abstract

We present PinFT, a miniature five-axis capacitive force/torque sensor designed for direct tip-level integration into tweezer-like tools. The sensor employs a compact three-PCB stack with segmented plated through-hole electrodes and a silicone elastomer dielectric, enabling five-degree-of-freedom force and torque sensing (FxF_x, FyF_y, FzF_z, TxT_x, TyT_y) through displacement of a central 2,mm-diameter stainless steel pin. The fabricated prototype was calibrated using a higher-order polynomial mapping, yielding mean absolute errors of approximately 0.23,N for forces and 2.5,mN\cdotm for torques, with coefficients of determination (R2R^2) exceeding 0.97 across all axes. To demonstrate practical utility, a 3D-printed tweezer integrating PinFT sensors at both tips was mounted on a parallel-jaw gripper and evaluated across three representative manipulation tasks: grasping a sub-millimeter SMD capacitor, pulling a simulated hair from a silicone substrate, and tearing a compliant silicone specimen. In all cases, per-tip force sensing reliably captured characteristic force signatures that distinguish successful manipulation from failure events -- including slip and object ejection -- using gradient-based features derived from internal grasp force and net interaction force. These results demonstrate that direct, per-tip force sensing enables standard parallel-jaw grippers to monitor and interpret fine manipulation tasks performed through a handheld tweezer.

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