Robust and Personalized Federated Learning for Aircraft-Engine Prognostics under Benign and Adversarial Client Heterogeneity
Authors: Chinmoy Mitra, Md. Mehedi Hasan Nipu, Mohammad Sakib Mahmood, Md. Rakibul Islam, M. F. Mridha
Abstract
Federated learning (FL) enables aircraft fleet operators to jointly train remaining-useful-life (RUL) models from engine sensor telemetry without sharing raw data. This study examines two complementary challenges: benign heterogeneity, where honest operators observe different operating conditions and fault modes, and adversarial heterogeneity, where compromised operators submit poisoned updates. We conduct a controlled, safety-oriented evaluation using a multi-task one-dimensional convolutional neural network and a structurally non-IID partition of the Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) benchmark. We compare four remedies for benign heterogeneity and evaluate five attacks against four aggregation methods, including a physically motivated sensor-value backdoor designed to mask engine degradation. Shared-representation personalization closes approximately 70% of the local-to-centralized root-mean-square-error gap, compared with 21% for proximal regularization and 10% for server-side reweighting. The backdoor achieves a 94.9% attack success rate against standard averaging while leaving clean accuracy statistically unchanged, demonstrating that accuracy alone cannot certify model safety and that attack success must be evaluated explicitly. Krum reduces attack success by an order of magnitude and is the only evaluated aggregator that withstands coordinated attackers, whereas personalization alone provides no protection. Combining personalization with robust aggregation restores robustness (2.8% attack success) with only a small accuracy cost, revealing a trade-off between robust update selection and collaborative representation learning. Results remain consistent across client counts and on a harder six-condition dataset. Code and data partitions are released for reproducibility.
Federated prognostics enable clients (e.g., companies, factories, and production lines) to collaboratively develop a failure time prediction model while keeping each client's data local and confidential. However, traditional federated models often assume homogeneity in the degradation processes across clients, an assumption that may not hold in many industrial settings. To overcome this, this paper proposes a personalized federated prognostic model designed to accommodate clients with heterogeneous degradation processes, allowing them to build tailored prognostic models. The prognostic model iteratively facilitates the underlying pairwise collaborations between clients with similar degradation patterns, which enhances the performance of personalized federated learning. To estimate parameters jointly using decentralized datasets, we develop a federated parameter estimation algorithm based on proximal gradient descent. The proposed approach addresses the limitations of existing federated prognostic models by simultaneously achieving model personalization, preserving data privacy, and providing comprehensive failure time distributions. The superiority of the proposed model is validated through extensive simulation studies and a case study using the turbofan engine degradation dataset from the NASA repository.
This paper proposes a robust decentralized personalized federated learning method R-DPFL, that enables clients to reduce the impact of Byzantine attacks via robust neighborhood direction estimation and history-based update trend prediction, rather than purely aggregating client models as in the existing work. In R-DPFL, each client first computes the current-round model update by aggregating the received neighborhood update vectors. It then predicts what this update should be based on its historical values and local model changes. Finally, R-DPFL computes the difference between these two quantities, adaptively clips this difference, and adds it to the local update. We prove convergence of the learning process through rigorous analysis and show that honest clients maintain stable personalized descent dynamics under Byzantine neighbor perturbations without requiring consensus among neighboring models. Extensive experiments on CIFAR-10 demonstrate that RDPFL consistently outperforms state-of-the-art decentralized and personalized federated learning baselines under heterogeneous and adversarial settings.
Federated learning enables multiple parties to train a shared model without centralizing raw data with the help of an aggregator, but introduces integrity risks once participants or infrastructure are not fully trustworthy. Two requirements are particularly important: robustness to poisoned or Byzantine client updates, and verifiability of the aggregator so that clients or third parties can audit the reported aggregation without learning individual updates. Existing work has largely treated these goals separately, and efficient public verifiability for robust, outlier-excluding aggregation remains limited. We present a verifiable federated learning protocol that makes a robust aggregation pipeline publicly auditable. Our design combines cryptographic commitments with non-interactive zero-knowledge proofs to certify both (i) cosine-similarity-based outlier exclusion and (ii) aggregation over the selected set, without revealing individual client updates to verifiers. In experiments under representative poisoning attacks, our method maintains high accuracy, with an average accuracy loss below 4% across the evaluated configurations, while keeping verification overhead practical: proof artifacts can be generated and verified within minutes at the scale studied. In summary, our results show that robust outlier exclusion and public verifiability can be jointly achieved in a federated learning setting.