From State Synchronization to Cognitive Self-Evolution: An Operational Architecture for Cognitive Digital Twins

As AI systems become increasingly persistent and personalized, they make possible a class of technologies that we call cognitive digital twins (CDTs): dynamic computational representations of a specific person's cognition, updated from behavioral, contextual, or physiological data in order to model, predict, or simulate that person's cognition, or to act as that person's communicative or decision-making proxy. CDTs combine cognitive inference with longitudinal representation, simulation, and proxy action in ways that existing governance strategies for personal assistants, autonomous agents, recommender systems, and automated decision systems only partially address. This paper makes four contributions. First, we define CDTs and distinguish them from adjacent systems. Second, we introduce a 5A governance framework organized around authority, autonomy, access and control, accountability, and availability. Third, we identify CDT-specific risks, from misrepresentation and epistemic authority shifts to shadow twins, simulated participation, proxy action, and proxy-power asymmetries. Fourth, we analyze governance gaps and propose requirements for high-risk CDTs that strengthen consent, purpose limitation, validity, traceability, contestation, independent review, and model retirement. Existing frameworks primarily regulate data processing, automated decisions, or autonomous actions; CDTs also require governance at the level of cognitive representation itself, before any final decision or external action occurs. We argue that CDTs require governance not only because they can act for people, but because they can become infrastructures through which cognition is represented, simulated, classified, and operationalized.

Rapid bespoke commissioning of the Cognitive Digital Twin (CDT) is a major challenge in reconfigurable manufacturing. Traditional digital twin (DT) construction methods primarily focus on geometric reconstruction, often neglecting the deep semantic integration and functional interoperability necessary for autonomous reasoning. This paper proposes an agent-based, AI-driven workflow to automate end-to-end CDT debugging. The system utilises LangGraph as a multi-agent orchestration engine to achieve dual-path synthesis: the semantic path extracts technical specifications from unstructured documents using Retrieval Augmented Generation (RAG), while the functional path autonomously discovers and binds to real-time industrial telemetry data using Model Context Protocol (MCP). Experimental validation in a robotic machining cell demonstrates that the system achieves a mean average accuracy (mAP) of 97.2% in perception and reduces the deployment cycle from several weeks to an average of 2 hours, marking a paradigm shift from manual scripting to autonomous orchestration.

Industrial automation is being transformed by digitalization and the increasing use of cyber-physical systems. Modern production environments require greater adaptability, faster reconfiguration, and more intuitive human-machine interaction. However, traditional rule-based systems rely on fixed logic and cannot autonomously adapt to changing conditions. Consequently, current automation systems lack a systematic approach for integrating adaptive and generalizable reasoning capabilities for interpreting, planning, and executing user tasks across dynamic environments and heterogeneous components. This dissertation proposes a three-layer framework that integrates large language models (LLMs), digital twins, and automation systems into an autonomous system. Autonomy is defined as a design property assigned to system components and enabled through LLM-based reasoning to achieve adaptive, goal-oriented behavior. The Task-Process-Service-Resource (TPSR) model is introduced to transform user tasks into executable processes. Four LLM roles are identified: process orchestration, service matching, digital resource generation, and agent-as-a-service. Five peer-reviewed studies develop and refine these concepts using the design science research methodology. Case studies and prototypes demonstrate adaptive task planning, event-driven control, simulation-based parameterization, and digital model generation. Results show high task executability, command correctness, and content-generation accuracy while reducing manual effort. The framework enables the integration of LLM-based reasoning into industrial automation systems and improves adaptability and usability. Limitations include dependence on accurate digital representations, the computational demands of LLMs, and the need for human intervention in safety-critical situations.