Factorized axis convolutional gated recurrent unit with dynamic adaptive pooling for remaining useful life prediction of rolling bearings
Organizations: Department of Industrial Engineering Pusan National University Pusan, Republic of Korea
Abstract
Convolutional neural networks (CNN) are widely used to predict the remaining useful life (RUL) of rolling bearings from time-frequency representations (TFRs) of vibration signals. However, during degradation, characteristic structures in TFRs align predominantly along the frequency or time axis, making it challenging for conventional CNN isotropic kernels to capture directional structure. Furthermore, global average pooling (GAP) averages across axes, potentially obscuring the locations and concentrations of salient activations. This study introduces a factorized-axis convolutional gated recurrent unit (GRU) that employs multiscale anisotropic convolution and dual-axis convolution block attention module to enhance directional features and highlight salient time-frequency regions. Dynamic adaptive pooling (DAP) adaptively aggregates the time-frequency-axis information from the extracted feature maps, whereas a GRU captures temporal dynamics in the latent representations and Monte Carlo dropout enables predictive uncertainty estimation. Experiments on two public bearing datasets demonstrate that the proposed model outperforms existing RUL prediction methods across operating conditions. Ablation experiments demonstrate that the factorized axis-wise design achieves lower mean errors than convolutional isotropic kernels. DAP yields clear improvements on one dataset while matching GAP on the other, highlighting the importance of anisotropic feature extraction and adaptive feature aggregation for TFR-based RUL prediction.
Figures & tables
| Notation | Description |
|---|---|
| Bearing index. | |
| Observation index. | |
| Failure-time index of bearing . | |
| Number of samples in a single raw vibration record. | |
| Raw vibration record of bearing at observation , . | |
| Number of ordered contiguous segments within each vibration record; . |
| Data set | Condition 1 | Condition 2 | Condition 3 |
| Train set | Bearing 1-1 (FB1-1) | Bearing 2-1 (FB2-1) | Bearing 3-1 (FB3-1) |
| Bearing 1-2 (FB1-2) | Bearing 2-2 (FB2-2) | Bearing 3-2 (FB3-2) | |
| Test set | Bearing 1-3 (FB1-3) | Bearing 2-3 (FB2-3) | Bearing 3-3 (FB3-3) |
| Bearing 1-4 (FB1-4) | Bearing 2-4 (FB2-4) | ||
| Bearing 1-5 (FB1-5) | Bearing 2-5 (FB2-5) | ||
| Bearing 1-6 (FB1-6) | Bearing 2-6 (FB2-6) |
| Data set | Condition 1 | Condition 2 |
|---|---|---|
| Leave-one-out cross validation | Bearing 1-1 (XB1-1) | Bearing 2-2 (XB2-2) |
| Bearing 1-2 (XB1-2) | Bearing 2-4 (XB2-4) | |
| Bearing 1-3 (XB1-3) | Bearing 2-5 (XB2-5) | |
| Bearing 1-5 (XB1-5) |
| Model | Description | |
|---|---|---|
| Input | Network architecture | |
| SAL-CNN [ 26 ] | STFT spectrogram. | CNN–CBAM feature extractor followed by an LSTM-based temporal encoder and a fully connected regression head |
| CDCT [ 33 ] | Raw vibration signal, Time-, and Frequency-domain feature. | Dual-branch causal CNN encoders followed by transformer-based feature integration and a fully connected regression head |
| HA-CLSTM [ 37 ] | Multichannel wavelet packet coefficient. | ConvLSTM backbone with channel and spatial attention, followed by global pooling and a fully connected regression head |
| TT-CLSTM [ 10 ] | Time-domain feature and CWT scalogram. | Parallel transformer and ConvLSTM branches with late feature fusion, followed by a fully connected regression head and Kalman filtering |
| MLP-DT [ 9 ] | CWT scalogram. | MLP-based feature compression followed by an integrated DeepAR–transformer and a fully connected regression head |
| Test set | SAL-CNN | CDCT | HA-CLSTM | TT-CLSTM | MLP-DT | FAAC-GRU | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | |
| FB1-3 | 0.068 | 0.073 | 0.057 | 0.068 | 0.091 | 0.113 | 0.066 | 0.104 | 0.043 | 0.066 | 0.035 | 0.037 |
| FB1-4 | 0.257 | 0.291 | 0.104 | 0.138 | 0.102 | 0.144 | 0.397 | 0.486 | 0.241 | 0.262 | 0.037 | 0.054 |
| FB1-5 | 0.154 | 0.184 | 0.206 | 0.261 | 0.146 | 0.170 | 0.281 | 0.343 | 0.142 | 0.184 | 0.079 | 0.116 |
| FB1-6 | 0.262 | 0.298 | 0.155 | 0.201 | 0.128 | 0.162 | 0.384 | 0.445 | 0.176 | 0.266 | 0.120 | 0.150 |
| FB1-7 | 0.141 | 0.219 | 0.082 | 0.112 | 0.112 | 0.194 | 0.253 | 0.296 | 0.178 | 0.188 | 0.111 | 0.151 |
| Test set | SAL-CNN | CDCT | HA-CLSTM | TT-CLSTM | MLP-DT | FAAC-GRU | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | |
| FB2-3 | 0.137 | 0.165 | 0.281 | 0.356 | 0.420 | 0.516 | 0.159 | 0.205 | 0.188 | 0.298 | 0.123 | 0.154 |
| FB2-4 | 0.169 | 0.224 | 0.356 | 0.416 | 0.454 | 0.538 | 0.281 | 0.340 | 0.220 | 0.251 | 0.279 | 0.305 |
| FB2-5 | 0.198 | 0.235 | 0.315 | 0.388 | 0.466 | 0.535 | 0.328 | 0.403 | 0.212 | 0.241 | 0.156 | 0.202 |
| FB2-6 | 0.135 | 0.149 | 0.287 | 0.350 | 0.397 | 0.473 | 0.317 | 0.356 | 0.118 | 0.164 | 0.147 | 0.188 |
| FB2-7 | 0.325 | 0.336 | 0.402 | 0.472 | 0.402 | 0.493 | 0.216 | 0.249 | 0.278 | 0.310 | 0.285 | 0.333 |
| Test set | SAL-CNN | CDCT | HA-CLSTM | TT-CLSTM | MLP-DT | FAAC-GRU | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | |
| XB1-1 | 0.137 | 0.164 | 0.130 | 0.182 | 0.165 | 0.193 | 0.177 | 0.215 | 0.126 | 0.143 | 0.129 | 0.161 |
| XB1-2 | 0.228 | 0.256 | 0.205 | 0.265 | 0.166 | 0.197 | 0.174 | 0.227 | 0.295 | 0.322 | 0.163 | 0.201 |
| XB1-3 | 0.213 | 0.241 | 0.136 | 0.157 | 0.233 | 0.263 | 0.267 | 0.304 | 0.148 | 0.186 | 0.167 | 0.197 |
| XB1-5 | 0.224 | 0.272 | 0.198 | 0.230 | 0.192 | 0.243 | 0.218 | 0.301 | 0.277 | 0.309 | 0.145 | 0.201 |
| 0.201 | 0.233 | 0.167 | 0.209 | 0.189 | 0.224 | 0.209 | 0.261 | 0.211 | 0.240 | 0.151 | 0.190 | |
| Test set | SAL-CNN | CDCT | HA-CLSTM | TT-CLSTM | MLP-DT | FAAC-GRU | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | MAE | RMSE | |
| XB2-2 | 0.180 | 0.226 | 0.087 | 0.097 | 0.182 | 0.206 | 0.120 | 0.161 | 0.232 | 0.267 | 0.081 | 0.101 |
| XB2-4 | 0.178 | 0.205 | 0.243 | 0.282 | 0.248 | 0.291 | 0.201 | 0.234 | 0.238 | 0.265 | 0.168 | 0.190 |
| XB2-5 | 0.240 | 0.285 | 0.185 | 0.219 | 0.119 | 0.162 | 0.161 | 0.211 | 0.430 | 0.509 | 0.160 | 0.199 |
| 0.199 | 0.239 | 0.172 | 0.199 | 0.183 | 0.220 | 0.161 | 0.202 | 0.300 | 0.347 | 0.136 | 0.163 | |
| Metric | Test sets | SAL-CNN | CDCT | HA-CLSTM | TT-CLSTM | MLP-DT | FAAC-GRU |
|---|---|---|---|---|---|---|---|
| RMSE | FBs | 0.234 | 0.281 | 0.338 | 0.330 | 0.235 | 0.181 |
| XBs | 0.235 | 0.204 | 0.222 | 0.236 | 0.285 | 0.178 | |
| Score | FBs | 23.064 | 30.083 | 36.282 | 39.519 | 19.003 | 16.246 |
| XBs | 2.643 | 2.024 | 2.196 | 2.357 | 3.501 | 1.915 |
| Model | Computational complexity | ||
|---|---|---|---|
| Parameters (M) | FLOPs (G) | Inference time (ms) | |
| SAL-CNN | 0.111 | 0.149 | 0.078 |
| CDCT | 1.419 | 0.018 | 0.069 |
| HA-CLSTM | 0.053 | 2.119 | 0.340 |
| TT-CLSTM | 0.638 | 1.804 | 0.195 |
| MLP-DT | 0.772 | 0.451 | 0.109 |
| Test set | CBAM | DCBAM | Test set | CBAM | DCBAM | ||||
|---|---|---|---|---|---|---|---|---|---|
| Condition 1 | MAE | RMSE | MAE | RMSE | Condition 2&3 | MAE | RMSE | MAE | RMSE |
| FB1-3 | 0.039 | 0.048 | 0.035 | 0.037 | FB2-3 | 0.139 | 0.167 | 0.123 | 0.154 |
| FB1-4 | 0.058 | 0.066 | 0.037 | 0.054 | FB2-4 | 0.344 | 0.411 | 0.279 | 0.305 |
| FB1-5 | 0.076 | 0.111 | 0.079 | 0.116 | FB2-5 | 0.175 | 0.209 | 0.156 | 0.202 |
| FB1-6 | 0.099 | 0.137 | 0.120 | 0.150 | FB2-6 | 0.088 | 0.125 | 0.147 | 0.188 |
| FB1-7 | 0.127 | 0.163 | 0.111 | 0.151 | FB2-7 | 0.337 | 0.397 | 0.285 | 0.333 |
| Test set | CBAM | DCBAM | Test set | CBAM | DCBAM | ||||
|---|---|---|---|---|---|---|---|---|---|
| Condition 1 | MAE | RMSE | MAE | RMSE | Condition 2 | MAE | RMSE | MAE | RMSE |
| XB1-1 | 0.112 | 0.155 | 0.129 | 0.161 | XB2-2 | 0.084 | 0.105 | 0.081 | 0.101 |
| XB1-2 | 0.186 | 0.216 | 0.163 | 0.201 | XB2-4 | 0.160 | 0.183 | 0.168 | 0.190 |
| XB1-3 | 0.209 | 0.224 | 0.167 | 0.197 | XB2-5 | 0.176 | 0.207 | 0.160 | 0.199 |
| XB1-5 | 0.150 | 0.206 | 0.145 | 0.201 | |||||
| 0.164 | 0.200 | 0.151 | 0.190 | 0.140 | 0.165 | 0.136 | 0.163 | ||
| Model | Computational complexity | ||
|---|---|---|---|
| No. of parameters (M) | No. of FLOPs (G) | Inference time (ms) | |
| FLAT | 5.083 | 10.018 | 1.329 |
| GAP | 0.743 | 9.811 | 1.301 |
| DAP | 0.939 | 9.814 | 1.306 |
| Condition | Test set | FLAT | GAP | DAP | |||
| MAE | RMSE | MAE | RMSE | MAE | RMSE | ||
| FB Condition 1 | FB1-3 | 0.039 | 0.041 | 0.046 | 0.055 | 0.035 | 0.037 |
| FB1-4 | 0.209 | 0.256 | 0.109 | 0.140 | 0.037 | 0.054 | |
| FB1-5 | 0.109 | 0.163 | 0.053 | 0.109 | 0.079 | 0.116 | |
| FB1-6 | 0.135 | 0.185 | 0.161 | 0.195 | 0.120 | 0.150 | |
| FB1-7 | 0.148 | 0.187 | 0.155 | 0.198 | 0.111 | 0.151 | |
| Condition | Test set | FLAT | GAP | DAP | |||
| MAE | RMSE | MAE | RMSE | MAE | RMSE | ||
| XB Condition 1 | XB1-1 | 0.147 | 0.183 | 0.124 | 0.160 | 0.129 | 0.161 |
| XB1-2 | 0.204 | 0.248 | 0.178 | 0.206 | 0.163 | 0.201 | |
| XB1-3 | 0.199 | 0.227 | 0.189 | 0.209 | 0.167 | 0.197 | |
| XB1-5 | 0.148 | 0.171 | 0.142 | 0.200 | 0.145 | 0.201 | |
| 0.174 | 0.207 | 0.158 | 0.194 | 0.151 | 0.190 | ||
| Test set | ISO | ANISO | Test set | ISO | ANISO | ||||
|---|---|---|---|---|---|---|---|---|---|
| Condition 1 | MAE | RMSE | MAE | RMSE | Condition 2&3 | MAE | RMSE | MAE | RMSE |
| FB1-3 | 0.046 | 0.052 | 0.035 | 0.037 | FB2-3 | 0.165 | 0.204 | 0.123 | 0.154 |
| FB1-4 | 0.147 | 0.168 | 0.037 | 0.054 | FB2-4 | 0.295 | 0.338 | 0.279 | 0.305 |
| FB1-5 | 0.085 | 0.127 | 0.079 | 0.116 | FB2-5 | 0.187 | 0.212 | 0.156 | 0.202 |
| FB1-6 | 0.123 | 0.165 | 0.120 | 0.150 | FB2-6 | 0.118 | 0.133 | 0.147 | 0.188 |
| FB1-7 | 0.149 | 0.179 | 0.111 | 0.151 | FB2-7 | 0.319 | 0.374 | 0.285 | 0.333 |
| Test set | ISO | ANISO | Test set | ISO | ANISO | ||||
|---|---|---|---|---|---|---|---|---|---|
| Condition 1 | MAE | RMSE | MAE | RMSE | Condition 2 | MAE | RMSE | MAE | RMSE |
| XB1-1 | 0.146 | 0.189 | 0.129 | 0.161 | XB2-2 | 0.109 | 0.112 | 0.081 | 0.101 |
| XB1-2 | 0.228 | 0.255 | 0.163 | 0.201 | XB2-4 | 0.157 | 0.170 | 0.168 | 0.190 |
| XB1-3 | 0.197 | 0.221 | 0.167 | 0.197 | XB2-5 | 0.181 | 0.216 | 0.160 | 0.199 |
| XB1-5 | 0.161 | 0.214 | 0.145 | 0.201 | |||||
| 0.183 | 0.220 | 0.151 | 0.190 | 0.149 | 0.166 | 0.136 | 0.163 | ||
Appendix figures & tables6 assets
Supplementary material from the paper’s appendix.
Appendix
| Section | Layer / Operation | Output shape |
|---|---|---|
| Input | Segment-wise TFR sequence | (B, L, C, 1, 64, 64) |
| Segment batching | Merge B, L, C for shared extraction | (BLC, 1, 64, 64) |
| Shared FAAC feature extractor | MSAC block 1 | (BLC, 32, 64, 64) |
| (2, 2) max pooling | (BLC, 32, 32, 32) | |
| MSAC block 2 | (BLC, 64, 32, 32) | |
| (2, 2) max pooling | (BLC, 64, 16, 16) |
RUL Estimation
Remaining useful life estimation predicts how long machines, batteries, and other assets can operate before failure or end of life.
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