DAWN: Diffusion-based Alignment and unfastening Workflow Network

Robotic disassembly involves contact-rich interactions in which successful manipulation depends not only on geometric alignment but also on force-dependent state transitions. While vision-based policies perform well in structured settings, their reliability often degrades in tight-tolerance, contact-dominated, or deformable scenarios. In this work, we systematically investigate the role of tactile sensing in robotic disassembly through both simulation and real-world experiments. We construct five rigid-body disassembly tasks in simulation with increasing geometric constraints and extraction difficulty. We further design five real-world tasks, including three rigid and two deformable scenarios, to evaluate contact-dependent manipulation. Within a unified learning framework, we compare three sensing configurations: Vision Only, Vision + tactile RGB (TacRGB), and Vision + tactile force field (TacFF). Across both simulation and real-world experiments, TacFF-based policies consistently achieve the highest success rates, with particularly notable gains in contact-dependent and deformable settings. Notably, naive fusion of TacRGB and TacFF underperforms either modality alone, indicating that simple concatenation can dilute task-relevant force information. Our results show that tactile sensing plays a critical, task-dependent role in robotic disassembly, with structured force-field representations being particularly effective in contact-dominated scenarios.

The growing volume of end-of-life products has intensified the need for automated disassembly, yet hook-type connections remain challengin: their orientations vary, they deform under load, and their geometry is hidden, so vision alone cannot identify a feasible non-destructive disassembly direction. This work proposes a constraint-aware reinforcement learning framework that infers feasible extraction directions online from contact forces. The policy is trained in a robot-agnostic, object-centric simulation on a simplified peg-in-hole pair and deployed zero-shot on a physical robot, where it transfers to real connections with unseen, multi-stage constraint structures. Because instantaneous contact forces are noisy and locally ambiguous, the policy is coupled with a particle filter belief that provides the policy with temporally integrated directional information and reduces redundant exploratory motion. The approach is validated on four real-world tasks, from peg-in-hole pairs to the inner propeller and front cover of an end-of-life air-conditioning unit. The full method achieves success rates of 100%, 100%, 90%, and 75% with the highest path efficiency on every task, and raises the success rate on the air-conditioning cover from 45% to 75% relative to a policy trained without the belief. These results indicate that force-driven reinforcement learning can enable disassembly without product-specific models or demonstrations.

Learning from demonstration (LfD) enables robots to learn manipulation skills directly from expert demonstrations but remains challenging for contact-rich tasks involving geometric constraints and force interaction. Existing approaches typically require multiple complete demonstrations and do not support reverse skill execution. In this paper, we present a unified one-shot framework for constrained manipulation that learns both forward and reverse execution from a single, possibly unfinished demonstration. Our method decomposes demonstrations into non-contact and contact phases, with non-contact motion encoded with dynamic movement primitives (DMP), and contact motion represented as a sequence of screw motion primitives segmented by our proposed geometry-driven twist-direction segmentation algorithm. During execution, screw primitives are executed sequentially under admittance-guided pose correction and speed regulation, enabling task completion beyond the demonstrated trajectory length as well as reverse skill execution without additional learning data. Experiments on peg insertion, battery insertion, lock opening, and screw driving tasks demonstrate improved success rates and robustness over segmentation and one-shot trajectory learning baselines. Details are available on the project website: https://tuwien-asl.github.io/LfD-Screw/.