Zero-Shot Anomaly Detection

Few-shot anomaly detection (FSAD) has made significant strides, yet existing methods still face critical challenges: (i) dependence on task- or dataset-specific training/fine-tuning, (ii) reliance on language supervision or carefully hand-crafted prompts, and (iii) limited robustness across domains. In this paper, we introduce HyperFSAD, a novel FSAD framework that is training-free, language-free, and robust across domains, offering a powerful solution to these challenges. Built upon DINOv3 and a hypergraph-based inference mechanism, our approach performs inference without any task-specific optimization or text prompts, while remaining competitive. Specifically, we replace sensitive nearest-neighbor / top-$n$ matching with \textbf{Sparse Hyper Matching}: \textit{sparsemax} first selects the most relevant support patches, which are then aggregated into a \textit{hyperedge} as compact normal evidence to suppress background noise and distractors. We further introduce \textbf{Dual-Branch Image Scoring}, which fuses \emph{spatial anomaly evidence} from the patch-grid anomaly map with \emph{global semantic deviation} captured by support-aware CLS matching, yielding a robust image-level anomaly score in a strictly visual manner. Notably, all components of HyperFSAD are purely visual, eliminating the need for labor-intensive hand-crafted text prompts. Under the stringent training-free and language-free setting, HyperFSAD achieves state-of-the-art performance across six datasets spanning four industrial datasets (MVTecAD, VisA, MPDD, BTAD) and two medical datasets (RESC, BraTS).

We introduce the first universal pretraining corpus for industrial time-series data: FactoryNet. 51M datapoints across 23k end-to-end task executions (13.3k real, 9.8k synthetic) on six embodiments, unified by a shared schema that enables robust zero-shot cross-embodiment transfer and highly parameter-efficient anomaly detection. We introduce a novel schema: Setpoint, Effort, Feedback, Context (S-E-F-C) underlying the whole pipeline that maps any actuated system into a common representational frame. The corpus spans 27 annotated anomaly types alongside healthy baselines and counterfactual pairs across robotic manipulation and machining domains. Cross-embodiment transfer experiments yield positive results: under bias-aware metrics our model demonstrates fair cross-embodiment transfer capabilities on the evaluated source-target pair, while 24 schema-aligned signals achieves competitive anomaly detection performance compared to high-dimensional baselines. We release FactoryNet as a growing, multi-embodiment dataset to drive progress toward industrial foundation models.

Zero-shot 3D anomaly detection aims to identify anomalies without access to training data from target categories. However, existing methods mainly rely on projecting 3D observations into multi-view representations that primarily capture geometric cues rather than realistic visual semantics and process them with vision encoders pretrained on RGB data, leading to a significant domain gap between the encoder and the projected representations. To address this issue, we propose Align3D-AD, a unified two-stage framework that leverages the RGB modality from auxiliary categories as cross-modal guidance for zero-shot 3D anomaly detection. First, we introduce a cross-modal feature alignment paradigm that maps rendering features into the RGB semantic space. Unlike prior works that implicitly rely on pretrained encoders, our method enables direct semantic transfer from RGB observations. A semantic consistency reweighting strategy is further introduced to refine feature alignment by reweighting local regions according to holistic semantic consistency. Second, we propose a modality-aware prompt learning framework with dual-prompt contrastive alignment. By assigning independent prompts to RGB-aligned and rendering features, our method captures complementary semantics across modalities, while the contrastive alignment further enhances prompt representations to improve discriminability. Extensive experiments on MVTec3D-AD, Eyecandies, and Real3D-AD demonstrate that Align3D-AD consistently outperforms existing zero-shot methods under both one-vs-rest and cross-dataset settings, highlighting its generalization capability and robustness. Code and the dataset will be made available once our paper is accepted.

Additive manufacturing (AM) continues to transform modern manufacturing by enabling flexible, on-demand production of complex geometries across diverse industries. Fused filament fabrication (FFF) has extended AM to laboratories, classrooms, and small production environments, but this accessibility shifts process-planning responsibility to users who may lack manufacturing expertise. A syntactically valid slicer profile can still encode thermally or geometrically harmful settings, and subtle G-code edits can alter extrusion, cooling, or adhesion before a print begins. Pre-print G-code screening catches accidental or adversarial machine-program errors before material or machine time is wasted. This paper proposes LLM-ADAM as a generalizable LLM framework for pre-print anomaly detection in AM. The framework decomposes the task into three roles: Extractor-LLM maps a G-code file to a structured process-parameter schema; Reference-LLM converts printer and material documentation into aligned operating ranges; and Judge-LLM interprets a deterministic deviation table and G-code evidence to decide whether a part is non-defective or belongs to an anomaly class. Printers, materials, and LLM backbones are interchangeable test conditions, not fixed assumptions. We evaluate the framework on an N=200 FFF G-code corpus spanning two desktop printer families, two materials, and five classes including non-defective, under-extrusion, over-extrusion, warping, and stringing. The best framework configuration reaches 87.5% accuracy, compared with 59.5% for the strongest engineered single-LLM baseline. The results show that structured decomposition, rather than backbone strength alone, is the dominant source of improvement, with defect classes identified at or near ceiling for leading configurations while residual errors concentrate on conservative false alarms for non-defective samples.

Deploying an intrusion detector trained in one industrial plant to another remains difficult because Industrial Control System (ICS) traffic is highly site-dependent, labels are scarce, and unseen attacks often appear after deployment. To address this challenge, this paper introduces a medoid prototype alignment framework for cross-plant unknown attack detection. Instead of aligning all source and target samples directly, the method first compresses heterogeneous traffic into a comparable representation space and then extracts robust medoid prototypes that summarize local operational structure in each domain. A prototype-calibrated transfer objective is further designed to align target prototypes with source prototypes while preserving source-domain discrimination and encouraging confident target predictions. This strategy reduces noisy cross-domain matching and improves transfer stability under heterogeneous industrial conditions. Experiments conducted on natural gas and water storage control systems show that the proposed method achieves the best average performance among all compared models, reaching an average accuracy of 0.843 and an average F1-score of 0.838 across four unknown-attack transfer tasks. The analysis also shows clear transfer asymmetry between source-target directions and confirms that prototype guidance is especially helpful on challenging reverse-transfer settings. These findings suggest that medoid prototype alignment is a practical solution for robust industrial intrusion detection under domain shift.

Industrial anomaly detection based on RGB-3D multimodal data has emerged as a mainstream paradigm for intelligent quality inspection. However, existing unsupervised methods suffer from two critical limitations: ambiguous cross-modal alignment caused by the lack of high-level semantic guidance and insufficient geometric modeling for RGB-to-3D feature mapping. To address these issues, we propose a unified multimodal industrial anomaly detection framework guided by text semantics. The framework consists of two core modules: a Geometry-Aware Cross-Modal Mapper to preserve geometric structure during modality conversion, and an Object-Conditioned Textual Feature Adaptor to align multimodal features with semantic priors. Furthermore, we establish a unified learning paradigm for multimodal industrial anomaly detection, which breaks the one-model-one-class constraint and enables accurate anomaly detection across diverse classes using a single model. Extensive experiments on the MVTec 3D-AD and Eyecandies datasets demonstrate that our method achieves state-of-the-art performance in classification and localization under unsupervised settings.

Diffusion models have achieved outstanding performance in unsupervised industrial anomaly detection (uIAD) by learning a manifold of normal data under the common assumption that off-manifold anomalies are harder to generate, resulting in larger reconstruction errors in data space or lower probability densities in the tractable latent space. However, their iterative denoising and noising nature leads to slow inference. In this paper, we propose OSD-IRF, a novel one-step diffusion with inverse residual fields, to address this limitation for uIAD task. We first train a deep diffusion probabilistic model (DDPM) on normal data without any conditioning. Then, for a test sample, we predict its inverse residual fields (IRF) based on the noise estimated by the well-trained parametric noise function of the DDPM. Finally, uIAD is performed by evaluating the probability density of the IRF under a Gaussian distribution and comparing it with a threshold. Our key observation is that anomalies become distinguishable in this IRF space, a finding that has seldom been reported in prior works. Moreover, OSD-IRF requires only single step diffusion for uIAD, thanks to the property that IRF holds for any neighboring time step in the denoising process. Extensive experiments on three widely used uIAD benchmarks show that our model achieves SOTA or competitive performance across six metrics, along with roughly a 2X inference speedup without distillation.

Deep learning-based industrial anomaly detectors often behave as black boxes, making it hard to justify decisions with physically meaningful defect evidence. We propose ZSG-IAD, a multimodal vision-language framework for zero-shot grounded industrial anomaly detection. Given RGB images, sensor images, and 3D point clouds, ZSG-IAD generates structured anomaly reports and pixel-level anomaly masks. ZSG-IAD introduces a language-guided two-hop grounding module: (1) anomaly-related sentences select evidence-like latent slots distilled from multimodal features, yielding coarse spatial support; (2) selected slots modulate feature maps via channel-spatial gating and a lightweight decoder to produce fine-grained masks. To improve reliability, we further apply Executable-Rule GRPO with verifiable rewards to promote structured outputs, anomaly-region consistency, and reasoning-conclusion coherence. Experiments across multiple industrial anomaly benchmarks show strong zero-shot performance and more transparent, physically grounded explanations than prior methods. We will release code and annotations to support future research on trustworthy industrial anomaly detection systems.

Recent vision-language models (VLMs) like CLIP have shown impressive anomaly detection performance under significant distribution shift by utilizing high-level semantic information through text prompts. However, these models often overlook fine-grained defect cues, e.g., hole, cut, or scratch, that are essential for understanding the anomaly's nature. Moreover, the modality gap between images and text can lead to subtle visual evidence being poorly captured in textual descriptions. To address the gap, we enhance the representation of "abnormal" with structured semantics, bridging coarse anomaly signals and fine-grained defect categories. We propose a hybrid prompting mechanism that combines human-readable descriptions of defect types with learnable token embeddings. Building on these ideas, we introduce DAPO, a Defect-aware Prompt Optimization framework for zero-shot multi-type and binary anomaly detection and segmentation under distribution shift. DAPO aligns anomaly-relevant visual features with their corresponding textual semantics by learning hybrid defect-aware prompts that combine fixed textual anchors with trainable token embeddings. We conducted experiments on public benchmarks (MPDD, VisA, MVTec-AD, MAD, and Real-IAD) and an internal dataset. The results suggest that compared to the baseline models, DAPO achieves a 3.6% average improvement in AUROC and average precision metrics at the image level under distribution shift, and a 5.2% average improvement in AUROC and F1 when localizing novel anomaly types under zero-shot settings.

While Multimodal Large Language Models (MLLMs) demonstrate remarkable capabilities across diverse domains, their application to specialized anomaly detection (AD) remains constrained by domain adaptation challenges. Existing Group Relative Policy Optimization (GRPO) based approaches suffer from two critical limitations: inadequate training data utilization when models produce uniform responses, and insufficient supervision over reasoning processes that encourage immediate binary decisions without deliberative analysis. We propose a comprehensive framework addressing these limitations through two synergistic innovations. First, we introduce a multi-stage deliberative reasoning process that guides models from region identification to focused examination, generating diverse response patterns essential for GRPO optimization while enabling structured supervision over analytical workflows. Second, we develop a fine-grained reward mechanism incorporating classification accuracy and localization supervision, transforming binary feedback into continuous signals that distinguish genuine analytical insight from spurious correctness. Comprehensive evaluation across multiple industrial datasets demonstrates substantial performance improvements in adapting general vision-language models to specialized anomaly detection. Our method achieves superior accuracy with efficient adaptation of existing annotations, effectively bridging the gap between general-purpose MLLM capabilities and the fine-grained visual discrimination required for detecting subtle manufacturing defects and structural irregularities.

Automatic visual inspection using machine learning plays a key role in achieving zero-defect policies in industry. Research on anomaly detection is constrained by the availability of datasets that capture complex defect appearances and imperfect imaging conditions, which are typical of production processes. Recent benchmarks indicate that most publicly available datasets are biased towards optimal imaging conditions, leading to an overestimation of their applicability in real-world industrial scenarios. To address this gap, we introduce the Industrial Screen Printing Anomaly Detection Dataset (ISP-AD). It presents challenging small and weakly contrasted surface defects embedded within structured patterns exhibiting high permitted design variability. To the best of our knowledge, it is the largest publicly available industrial dataset to date, including both synthetic and real defects collected directly from the factory floor. Beyond benchmarking recent unsupervised anomaly detection methods, experiments on a mixed supervised training strategy, incorporating both synthesized and real defects, were conducted. Experiments show that even a small amount of injected, weakly labeled real defects improves generalization. Furthermore, starting from training on purely synthetic defects, emerging real defective samples can be efficiently integrated into subsequent scalable training. Overall, our findings indicate that model-free synthetic defects can provide a cold-start baseline, whereas a small number of injected real defects refine the decision boundary for previously unseen defect characteristics. The presented unsupervised and supervised dataset splits are designed to emphasize research on unsupervised, self-supervised, and supervised approaches, enhancing their applicability to industrial settings.

Knowledge distillation (KD) has been widely studied in unsupervised image Anomaly Detection (AD), but its application to unsupervised multimodal AD remains underexplored. Existing KD-based methods for multimodal AD that use fused multimodal features to obtain teacher representations face challenges. Anomalies that only exist in one modality may not be effectively captured in the fused teacher features, leading to detection failures. Besides, these methods do not fully leverage the rich intra- and inter-modality information that are critical for effective anomaly detection. In this paper, we propose Tuned Reverse Distillation (TRD) based on Multi-branch design to realize Multimodal Industrial AD. By assigning independent branches to each modality, our method enables finer detection of anomalies within each modality. Furthermore, we enhance the interaction between modalities during the distillation process by designing two Crossmodal Tuners including Crossmodal Filter and Amplifier. With the idea of crossmodal mapping, the student network is allowed to better learn normal features while anomalies in all modalities are ensured to be effectively detected. Experimental verifications on multimodal AD datasets demonstrate that our method achieves state-of-the-art performance in multimodal anomaly detection and localization. Code is available at https://github.com/hito2448/TRD.