cs.LGMar 15, 2026

A Methodology for Thermal Limit Bias Predictability Through Artificial Intelligence

Authors: Anirudh Tunga, Michael J. Mueterthies, Jonathan Nistor

Organizations: Blue Wave AI Labs, 1284 Win Hentschel Blvd, West Lafayette, IN 47906 · Department of Physics & Astronomy, 525 Northwestern Avenue, Purdue University, West Lafayette, IN 47907

Abstract

Nuclear power plant operators face significant challenges due to unpredictable deviations between offline and online thermal limits, a phenomenon known as thermal limit bias, which leads to conservative design margins, increased fuel costs, and operational inefficiencies. This work presents a deep learning based methodology to predict and correct this bias for Boiling Water Reactors (BWRs), focusing on the Maximum Fraction of Limiting Power Density (MFLPD) metric used to track the Linear Heat Generation Rate (LHGR) limit. The proposed model employs a fully convolutional encoder decoder architecture, incorporating a feature fusion network to predict corrected MFLPD values closer to online measurements. Evaluated across five independent fuel cycles, the model reduces the mean nodal array error by 74 percent, the mean absolute deviation in limiting values by 72 percent, and the maximum bias by 52 percent compared to offline methods. These results demonstrate the model's potential to meaningfully improve fuel cycle economics and operational planning, and a commercial variant has been deployed at multiple operating BWRs.

Figures & tables

Explore similar work

Aug 13, 2026

Virtual Temperature Sensors in Power Transformers Using Neural Ordinary Differential Equations

Accurate modeling and forecasting of power transformer thermal behavior are critical for reliability, asset lifetime, and optimized power system operation. Numerical approaches such as finite element methods (FEM) and computational fluid dynamics (CFD) offer high fidelity but are computationally expensive, require complex mesh generation, and are often impractical for real-time or large-scale applications, particularly when transformer geometries are unknown. Lumped-parameter thermal models are more practical but depend on transformer-specific thermal constants and may fail to capture dynamic responses under varying operating and environmental conditions. Purely data-driven machine learning methods, including artificial neural networks, convolutional neural networks, and long short-term memory (LSTM) networks, have shown success in forecasting transformer temperatures but typically require large volumes of high-quality training data and may produce physically inconsistent or uninterpretable results. This paper develops a physics-aware Neural Ordinary Differential Equation (Neural ODE) framework for forecasting transformer thermal behavior from real-world time-series data. Neural ODEs model system dynamics in continuous time, providing smooth trajectory prediction and a natural representation of continuously evolving thermal dynamics. A key contribution is the integration of simplified heat-transfer equations directly into the Neural ODE formulation. The model is evaluated across datasets from fifteen transformers in different regions of Norway with varying designs and cooling mechanisms. The results demonstrate that the developed Neural ODE framework provides a standardized, physics-aware, and robust forecasting approach for heterogeneous transformer units.
Apr 22, 2026

Physics-Enhanced Deep Learning for Proactive Thermal Runaway Forecasting in Li-Ion Batteries

Accurate prediction of thermal runaway in lithium-ion batteries is essential for ensuring the safety, efficiency, and reliability of modern energy storage systems. Conventional data-driven approaches, such as Long Short-Term Memory (LSTM) networks, can capture complex temporal dependencies but often violate thermodynamic principles, resulting in physically inconsistent predictions. Conversely, physics-based thermal models provide interpretability but are computationally expensive and difficult to parameterize for real-time applications. To bridge this gap, this study proposes a Physics-Informed Long Short-Term Memory (PI-LSTM) framework that integrates governing heat transfer equations directly into the deep learning architecture through a physics-based regularization term in the loss function. The model leverages multi-feature input sequences, including state of charge, voltage, current, mechanical stress, and surface temperature, to forecast battery temperature evolution while enforcing thermal diffusion constraints. Extensive experiments conducted on thirteen lithium-ion battery datasets demonstrate that the proposed PI-LSTM achieves an 81.9% reduction in root mean square error (RMSE) and an 81.3% reduction in mean absolute error (MAE) compared to the standard LSTM baseline, while also outperforming CNN-LSTM and multilayer perceptron (MLP) models by wide margins. The inclusion of physical constraints enhances the model's generalization across diverse operating conditions and eliminates non-physical temperature oscillations. These results confirm that physics-informed deep learning offers a viable pathway toward interpretable, accurate, and real-time thermal management in next-generation battery systems.
Oct 1, 2026

AI-driven Thermal-aware Data Center Capacity Planning

The emerging of large language models (LLMs) has posed significant challenges to the thermal management of data center. Intense GPU computation for LLMs results in localized hotspots. Moreover, spiking thermal loads during training and inference bursts make real-time cooling response more difficult to predict and control. Thermal-aware capacity planning of data center requires massive expensive high-fidelity CFD simulations. AI models can perform real-time prediction for unseen designs. However, existing works either have large prediction error, or have over-simplified assumptions for data center operations. This work presents an AI-driven framework that can perform thermal-aware capacity planning for a real-world data center in seconds. The embedded AI model learns from numerous key parameters (rack power, server power, server placement, HVAC settings etc.), and provides temperature prediction within milliseconds. This AI model is tested against high-fidelity CFD simulations, and results show that for unseen data center designs, model can achieve high accuracy with 10000X speedup. Driven by the AI model, the authors design the thermal-aware capacity planning framework. This framework can help data center designers and operators instantaneously optimize both workload distribution and HVAC cooling efficiency.