Fuel Consumption Prediction: A Comparative Analysis of Machine Learning Paradigms

Accurate prediction of main engine power is essential for vessel performance optimization, fuel efficiency, and compliance with emission regulations. Conventional machine learning approaches, such as Support Vector Machines, variants of Artificial Neural Networks (ANNs), and tree-based methods like Random Forests, Extra Tree Regressors, and XGBoost, can capture nonlinearities but often struggle to respect the fundamental propeller law relationship between power and speed, resulting in poor extrapolation outside the training envelope. This study introduces a hybrid modeling framework that integrates physics-based knowledge from sea trials with data-driven residual learning. The baseline component, derived from calm-water power curves of the form $P = cV^n$, captures the dominant power-speed dependence, while another, nonlinear, regressor is then trained to predict the residual power, representing deviations caused by environmental and operational conditions. By constraining the machine learning task to residual corrections, the hybrid model simplifies learning, improves generalization, and ensures consistency with the underlying physics. In this study, an XGBoost, a simple Neural Network, and a Physics-Informed Neural Network (PINN) coupled with the baseline component were compared to identical models without the baseline component. Validation on in-service data demonstrates that the hybrid model consistently outperformed a pure data-driven baseline in sparse data regions while maintaining similar performance in populated ones. The proposed framework provides a practical and computationally efficient tool for vessel performance monitoring, with applications in weather routing, trim optimization, and energy efficiency planning.

In this work, we incorporate first principle physics into the construction of data-driven methods by considering a model that accounts for the different sources of energy losses during vehicle operations. Our results show that Bayesian linear regression based on this physics-aware model can improve the reliability of the expected energy consumption, as compared with standard linear regression. Further, it is shown that more complex machine learning models such as neural networks and gradient boosted regression trees, based on the same physical model, can further improve the accuracy in energy forecasting and significantly outperform standard versions of the same machine learning models. In addition to point predictions of the energy consumption, we develop a framework for estimating the corresponding uncertainty in the form of predicted standard deviation. Our results show that all of the models learn to estimate the uncertainty reasonably well.

Accurate prediction of shaft rotational speed, shaft power, and fuel consumption is crucial for enhancing operational efficiency and sustainability in maritime transportation. Conventional physics-based models provide interpretability but struggle with real-world variability, while purely data-driven approaches achieve accuracy at the expense of physical plausibility. This paper introduces a Physics-Informed Kolmogorov-Arnold Network (PI-KAN), a hybrid method that integrates interpretable univariate feature transformations with a physics-informed loss function and a leakage-free chained prediction pipeline. Using operational and environmental data from five cargo vessels, PI-KAN consistently outperforms the traditional polynomial method and neural network baselines. The model achieves the lowest mean absolute error (MAE) and root mean squared error (RMSE), and the highest coefficient of determination (R^2) for shaft power and fuel consumption across all vessels, while maintaining physically consistent behavior. Interpretability analysis reveals rediscovery of domain-consistent dependencies, such as cubic-like speed-power relationships and cosine-like wave and wind effects. These results demonstrate that PI-KAN achieves both predictive accuracy and interpretability, offering a robust tool for vessel performance monitoring and decision support in operational settings.