IndustriConnect: MCP Adapters and Mock-First Evaluation for AI-Assisted Industrial Operations

The Model Context Protocol (MCP) standardizes how AI agents discover and invoke external tools, with over 10,000 active servers and 97 million monthly SDK downloads as of early 2026. Yet MCP does not yet standardize how agents safely operate those tools at production scale. Three protocol-level primitives remain missing: identity propagation, adaptive tool budgeting, and structured error semantics. This paper identifies these gaps through field lessons from an enterprise deployment of an AI agent platform integrated with a major cloud provider's MCP servers (client name redacted). We propose three mechanisms to fill them: (1) the Context-Aware Broker Protocol (CABP), which extends JSON-RPC with identity-scoped request routing via a six-stage broker pipeline; (2) Adaptive Timeout Budget Allocation (ATBA), which frames sequential tool invocation as a budget allocation problem over heterogeneous latency distributions; and (3) the Structured Error Recovery Framework (SERF), which provides machine-readable failure semantics that enable deterministic agent self-correction. We organize production failure modes into five design dimensions (server contracts, user context, timeouts, errors, and observability), document concrete failure vignettes, and present a production readiness checklist. All three algorithms are formalized as testable hypotheses with reproducible experimental methodology. Field observations demonstrate that while MCP provides a solid protocol foundation, reliable agent tool integration requires infrastructure-level mechanisms that the specification does not yet address.

AI for Industrial Asset Lifecycle Management aims to automate complex operational workflows, such as condition monitoring and maintenance scheduling, to minimize system downtime. While traditional AI/ML approaches solve narrow tasks in isolation, Large Language Model (LLM) agents offer a next-generation opportunity for end-to-end automation. In this paper, we introduce AssetOpsBench, a unified framework for orchestrating and evaluating domain-specific agents for Industry 4.0. AssetOpsBench provides a multimodal ecosystem comprising a catalog of four domain-specific agents, a curated dataset of 140+ human-authored natural-language queries grounded in real industrial scenarios, and a simulated, CouchDB-backed IoT environment. We introduce an automated evaluation framework that uses three key metrics to analyze architectural trade-offs between the Tool-As-Agent and Plan-Executor paradigms, along with a systematic procedure for the automated discovery of emerging failure modes. The practical relevance of AssetOpsBench is demonstrated by its broad community adoption, with 250+ users and over 500 agents submitted to our public benchmarking platform, supporting reproducible and scalable research for real-world industrial operations. The code is accesible at https://github.com/IBM/AssetOpsBench .

We ask whether AI agents powered by locally deployed large language models can reliably automate expert-defined hardware design workflows in an industry-realistic tool-calling setting. In these environments, engineers issue repetitive, dependency-ordered operations---such as creating components, adding ports, and wiring connections---through specialised tools. Confidentiality constraints on component specifications and naming conventions often preclude hosted proprietary APIs, motivating the use of locally deployed models. To study this setting, we build a Model Context Protocol (MCP) server that reproduces the state and dependency logic of a proprietary hardware design tool used in embedded system development and construct a benchmark covering single-operation edits, multi-step dependency chains, invalid requests, misspelled prompts, and multi-server tool contexts. We evaluate seven open-source models comparing pipeline choices including system prompts, tool-description detail, context scope, and single-agent versus multi-agent architectures. Results show that strong models can achieve near-complete expected-call coverage on the benchmarked workflows, but reliability depends strongly on both task structure and agent configuration. Comprehensive tool descriptions consistently reduce failures, few-shot prompting can cause severe inaction for some models, cumulative context harms constrained models, and multi-agent decomposition helps weak workers or long sessions at the cost of additional calls. These findings provide practical guidance for deploying local LLM agents in stateful hardware design environments.