Temporal Cross-Modal Knowledge-Distillation-Based Transfer-Learning for Gas Turbine Vibration Fault Detection

With the increasing scale and number of wind farms, wind turbines' daily operation and maintenance costs are increasing. To reduce operation and maintenance costs and enhance the reliability of wind turbine and system operation data before reaching catastrophic failures, monitoring the operating status of the equipment and detecting failures at an early stage is crucial. It is of great practical significance to utilize the working condition data for abnormal assessment of the operating status of wind turbines to realize abnormal monitoring of the operating status of wind turbines. However, the existing anomaly detection methods can neither perform effective relational modeling in data filled with a large amount of redundant information nor reasonably utilize the valuable anomaly data. For this reason, this paper proposes an anomaly detection model that fuses a Transformer and a generative adversarial network. Firstly, it reduces the leakage detection rate of minor deviation anomalies by amplifying the reconstruction error. Secondly, it uses autoregressive inference to extract multimodal features to enhance the stability and generalization ability of training. Finally, the temporal feature extraction module is constructed to promote the interactive learning between features of different time scales and effectively reduce the time redundancy. The results of multiple sets of experiments conducted on real WTG datasets show that TransGAN-WT achieves an average F1 score of 96.10% across multiple wind turbine datasets, which is 5.84% and 2.89% higher than several other state-of-the-art baseline methods. It also realizes a false positive rate (FPR) of 0.06%, and is verified by the Wilcoxon signed-rank test to have achieved a statistically significant performance enhancement compared to the state-of-the-art baseline methods, effectively ensuring the stable operation of wind turbines.

Fault detection is essential in industrial systems, enabling early identification of abnormal behaviour and improving safety, reliability, and operational efficiency. Modern systems increasingly rely on heterogeneous sensing modalities that capture complementary aspects of the underlying physical process. However, existing data-driven anomaly detection methods often process each modality independently or use simple feature-level fusion, limiting their ability to exploit cross-modal relationships that characterize normal system behaviour. Their performance also commonly assumes similar training and deployment distributions, whereas real-world operation is affected by changing operating conditions, environmental influences, and system degradation that induce distribution shifts and reduce detection performance, especially in unseen regimes. In this work, we propose a multimodal anomaly detection framework based on cross-modal reconstruction of heterogeneous time-series sensor data. Rather than modeling each modality independently, the framework learns system dynamics by reconstructing each modality from the others, thereby exploiting complementary information across modalities. This integrates information across sensing channels without requiring explicit temporal alignment or identical sampling rates, while improving robustness to sensor noise, missing measurements, and modality-specific disturbances. To address distribution shifts during real-world deployment, anomalies are identified using cross-modal reconstruction error and an adaptive test-time thresholding mechanism that adjusts to changing operating conditions. Experiments on three industrial case studies show strong fault detection performance and substantially improved robustness under out-of-distribution conditions, with the largest gains observed in the most challenging operating regimes.

Bearing fault diagnosis faces critical challenges when dataset heterogeneity, operating condition variations, and limited labeled data occur simultaneously in industrial environments. Existing approaches address these issues in isolation and rely on implicit feature alignment, limiting effectiveness under concurrent challenges. This paper proposes a knowledge-guided two-stage transfer learning framework that employs a lightweight GPT-2-style Transformer with causal self-attention for hierarchical feature extraction from vibration signals, establishing explicit pathways where pre-trained encoder weights and fault prototype embeddings serve as knowledge carriers from multi-source pre-training to target adaptation. The framework addresses the dual-shift challenge through multi-source learning for generalizable representations, prototype-based knowledge modulation for target adaptation, and taxonomy-adaptive classification for seamless transfer across heterogeneous fault categories. Experimental validation on four real-world datasets demonstrates 92.61% average accuracy with only 10% labeled target data, outperforming state-of-the-art methods by 17.24 percentage points, establishing a practical pathway toward cost-effective predictive maintenance in Industry 4.0 applications.