Privacy-Preserving Federated Learning Framework for Distributed Chemical Process Optimization

Federated prognostics enable clients (e.g., companies, factories, and production lines) to collaboratively develop a failure time prediction model while keeping each client's data local and confidential. However, traditional federated models often assume homogeneity in the degradation processes across clients, an assumption that may not hold in many industrial settings. To overcome this, this paper proposes a personalized federated prognostic model designed to accommodate clients with heterogeneous degradation processes, allowing them to build tailored prognostic models. The prognostic model iteratively facilitates the underlying pairwise collaborations between clients with similar degradation patterns, which enhances the performance of personalized federated learning. To estimate parameters jointly using decentralized datasets, we develop a federated parameter estimation algorithm based on proximal gradient descent. The proposed approach addresses the limitations of existing federated prognostic models by simultaneously achieving model personalization, preserving data privacy, and providing comprehensive failure time distributions. The superiority of the proposed model is validated through extensive simulation studies and a case study using the turbofan engine degradation dataset from the NASA repository.

This study proposes a privacy-enhanced federated learning framework to address secure collaborative training in distributed data environments. The framework integrates Dynamic Differential Privacy (DDP), lightweight Homomorphic Encryption (HE), and Local Differential Privacy (LDP) mechanisms to ensure data privacy protection during model training. Additionally, the framework employs an asynchronous aggregation strategy with version control to support distributed training in asynchronous environments. Experimental validation on the CIFAR-10 and Purchase-100 benchmark datasets demonstrates that the method maintains high classification accuracy (up to 82.6%) even under stringent privacy constraints (ε = 0.1), while reducing communication overhead by 21.3% compared to FedAvg. Experimental results demonstrate that this framework effectively balances privacy protection and model performance in distributed machine learning scenarios, providing a scalable technical foundation for large-scale distributed collaborative computing.

Privacy-sensitive and distributed characteristics of multi-center medical data bring severe obstacles to centralized modeling for accurate early prediction of sepsis. Federated learning (FL) has attracted growing attention as a promising framework for collaborative model development, as it allows multiple institutions to jointly train predictive models without directly sharing or centralizing raw data. Nevertheless, its practical performance, robustness, and privacy-preserving benefits remain insufficiently evaluated using real-world clinical datasets. To bridge this gap, this study systematically examines the application of federated learning to multi-center sepsis prediction. The experimental dataset consists of 648 clinically screened samples collected from three tertiary hospitals in China, with rigorous inclusion and exclusion criteria. We establish a centralized training paradigm as the performance baseline, and then implement a horizontal federated learning framework for distributed collaborative modeling. Extensive experimental results demonstrate that the federated learning-based model achieves highly comparable prediction accuracy to the centralized counterpart, while fundamentally avoiding privacy leakage. Further privacy security analysis verifies that malicious attackers cannot reconstruct the original patient data from the transmitted model parameters, indicating strong resistance against data reconstruction attacks. This work not only validates the practicality and security of federated learning in clinical sepsis prediction, but also provides a reliable and feasible solution for privacy-preserving multi-center medical collaboration.