Transfer Learning for Tonal Noise Prediction in VRF Units Using Thermodynamic and Vibration Signals
Authors: ZhiWei Su, Ding Wang, Yuan Guo, Yang Qiao, HongJun Cao
Organizations: Corporate Research Center, Midea Group, Foshan528311, People’s Republic of China
Abstract
The second-order harmonic (2f) component generated by twin-rotary compressor is a dominant low-frequency noise source of variable refrigerant flow (VRF) outdoor units, yet its amplitude fluctuates strongly with environmental thermal load and valve opening, making it difficult to assess accurately using conventional mechanism-based models. This paper proposes an unsupervised transfer learning method based on Domain-invariant Partial Least Squares (Di-PLS) to accurately predict 2f noise levels under new conditions using different signals. Prediction models utilizing thermodynamic signals and acceleration signals are constructed respectively, and the generalization performance of the proposed Di-PLS is systematically compared with traditional Partial Least Squares (PLS). Results demonstrate that Di-PLS significantly outperforms PLS by extracting cross-condition common features and minimizing the distribution discrepancy between the source and target domains. Specifically, the acceleration-based Di-PLS model achieves the best performance, maintaining prediction errors within 3 dB for all test cases. This superiority over thermodynamic-based models highlights a physical insight: while thermodynamic states drive dynamic changes, structural vibration possesses a stronger and more direct causal link to acoustic radiation.
Deep learning predictive maintenance models suffer from poor transferability across machines and operating conditions, especially when labelled data are scarce and signals span five orders of magnitude in sampling frequency (1 Hz to ~100 kHz). We propose FreqCondNorm, a Transformer-based architecture that introduces a FiLM-style frequency-conditioned normalization layer to unify heterogeneous time-series within a single model. The architecture is pretrained on five public predictive maintenance datasets (CWRU, MFPT, UOC18, PRONOSTIA, CMAPSS) using masked auto-encoding and contrastive learning with balanced domain sampling. On fault diagnosis, the model achieves 99.2% accuracy on CWRU (+6.4 pp over CNN) and 82.1% zero-shot accuracy on MFPT, demonstrating strong transfer across sampling frequencies. However, the approach does not improve remaining useful life prediction, suggesting a mismatch between pretraining and RUL objectives that warrants future investigation.
Transfer Learning (TL) is an emerging field in modeling building thermal dynamics. This method reduces the data required for a data-driven model of a target building by leveraging knowledge from a source building. Consequently, it enables the creation of data-efficient models that can be used for advanced control and fault detection & diagnosis. A major limitation of the TL approach is its inconsistent performance across different sources. Although accurate source-building selection for a target is crucial, it remains a persistent challenge. We present GenTL, a general transfer learning model for single-family houses in Central Europe. GenTL can be efficiently fine-tuned to a large variety of target buildings. It is pretrained on a Long Short-Term Memory (LSTM) network with data from 450 different buildings. The general transfer learning model eliminates the need for source-building selection by serving as a universal source for fine-tuning. Comparative analysis with conventional single-source to single-target TL demonstrates the efficacy and reliability of the general pretraining approach. Testing GenTL on 144 target buildings for fine-tuning reveals an average prediction error (RMSE) reduction of 42.1 % compared to fine-tuning single-source models.
High-resolution turbulence modeling is essential for scientific computing, but remains constrained by the cost of direct numerical simulation and the scarcity of full-resolution data. Existing scientific compressors reduce storage but typically operate on per-frame representations, whereas learned compressors yield compact latents that are often resolution-dependent and weakly aligned with the physics of turbulence. This raises the need for a compression framework that reduces data size, preserves physical diagnostics, and transfers from low-resolution training fields to high-resolution test fields without retraining. In this paper, we propose Physics-Preserving Latent Compression (PPLC), a patch-local latent compressor for three-dimensional turbulence. Motivated by inertial-range scale similarity, PPLC treats fixed-size patches as transferable units and applies a shared variational autoencoder independently of the global grid size. It combines exact mean preservation, zero-mean fluctuation encoding, an invertible Haar wavelet front-end, shift-consistency regularization, and overlap-aware reconstruction. Instantiated on forced isotropic turbulence, PPLC is trained only on stride-downsampled 256^3 fields and transfers zero-shot to 1024^3 fields. Experiments show that PPLC improves the balance between reconstruction accuracy and physical fidelity over classical and learned baselines, keeping diagnostics such as dissipation, enstrophy, energy spectra, and incompressibility closer to the ground truth. Beyond turbulence compression, PPLC offers a general strategy for physics-preserving latent representations that support data-efficient scientific surrogate modeling.