Behavioral Data-Driven Optimal Trajectory Generation for Rotary Cranes
Authors: Iskandar Khemakhem, Manuel Zobel, Johannes Schüle, Oliver Sawodny, Naoki Uchiyama, Abdallah Farrage
Organizations: Institute for Adaptive Mechanical Systems, University of Stuttgart, Stuttgart, 70569, Germany · Institute for System Dynamics, University of Stuttgart, Stuttgart, 70563, Germany · Department of Mechanical Engineering, Toyohashi University of Technology, Toyohashi, 441-8580, Japan · Department of Mechatronics Engineering, Faculty of Engineering, Assiut University„ Assiut, 71515, Egypt
With the growth of the construction industry and the global shortage of skilled labor, the automation of crane control has become increasingly important for safe and efficient operations. A central challenge in automatic crane control is the reduction of load oscillations during motion, which is primarily addressed through appropriate slewing trajectories. In this context, classical model-based control methods rely on accurate dynamical models and expert tuning, and often struggle to meet safety and precision requirements, while many learning-based approaches require large data sets and significant computational resources. This paper proposes a behavioral data-driven framework for generating open-loop slewing trajectories for rotary cranes that suppress load sway while reducing operation time and energy consumption. The approach builds on Willems' fundamental lemma and its generalizations, to bypass explicit system modeling and operate directly on measured input-output data. A practical workflow is presented in this paper to reduce the need for expert knowledge. Despite the underactuated nature of the crane dynamics, the method identifies a nonparametric representation of the system behavior and generates smooth, optimal trajectories using limited data and convex optimization. The proposed trajectory generation method is validated on a laboratory crane setup and compared against an established model-based approach, achieving up to 35% reduction in load sway, 43% reduction in tracking error, and 50% reduction in travel time.
Autonomous excavator control is challenged by coupled kinematics, actuation lag, and uncertainty. We propose imitation learning and adaptive Cartesian tracking (IL-ACT), a novel motion control framework for a 30-ton-class excavator. An anchored, 14-input imitation policy pretrained on operator demonstrations generates nominal joint rates; adaptive Cartesian feedback and gated gain/bias estimation correct these commands before a stopping-distance governor constrains joint-reference generation. Simscape evaluation covers 100 sequential goals and spiral, figure-eight, and rounded-raster tracking, including 88 additional runs across three training seeds, two initializations, and speeds, under hydraulic response and sensing conditions. Compared with Teacher+ACT, IL-ACT completes all goals with shorter duration and lower terminal errors under both response conditions. Telemetry-initialized IL-ACT lowers RMSE in all 24 figure-eight and rounded-raster seed comparisons and lowers additional-load spiral mean RMSE by approximately 29%. Original spiral RMSE also improves over IL-only and PID. Under a shared sensor-noise realization, telemetry-initialized IL-ACT achieves 27.67% lower mean RMSE than Teacher+ACT; enabling estimation reduces mean RMSE by 22.44% relative to the frozen estimator. Pretrained-weight effects remain mixed, and the original teacher comparison exhibits a spiral RMSE--maximum-error tradeoff. Analysis establishes bounded adaptive states and Cartesian feedback, with reference admissibility conditional on governor feasibility.
The repeated forward-reverse maneuvers performed by wheel loaders during earthmoving operations make them well suited for automation. However, the nonlinear dynamics of articulated vehicles and complex vehicle-terrain interactions limit the effectiveness of conventional model-based approaches. This paper presents a hierarchical framework that combines long-horizon geometric planning with data-driven predictive control for autonomous wheel-loader operation. A reduced-order articulated kinematic model is used to generate the maneuver geometry, where the forward and reverse trajectories are jointly optimized through a shared intermediate state. To capture the vehicle dynamics, two data-driven deep bilinear Koopman models are learned for the forward and reverse motions using data generated from high-fidelity simulations in Algoryx Dynamics. The learned Koopman representations are subsequently incorporated into a computationally efficient model predictive control (MPC) formulation for trajectory tracking. The resulting controller operates in real time within a 50-ms execution loop. High-fidelity simulation results demonstrate that the proposed end-to-end framework enables accurate and computationally efficient execution of wheel-loader V-cycle maneuvers, providing a promising approach toward autonomous operation of articulated heavy-duty machinery.
This paper presents L-Learning, a novel data-driven control framework for robotics that integrates Lyapunov stability theory with Lagrangian mechanics to enhance trajectory tracking performance. While traditional control methods often suffer from performance degradation in dynamic and uncertain environments, data-driven approaches, while more adaptable, are frequently limited by high sample complexity and a lack of rigorous stability guarantees. L-Learning mitigates these challenges by explicitly learning the system's energy function from data, thereby optimizing performance while ensuring closed-loop stability intrinsically. Characterized by superior control accuracy, theoretical stability guarantees, and high sample efficiency, L-Learning represents a promising solution for practical robotic applications.